Calibrated Optoelectronic TCAD Optimization of All-Organic and Hybrid Organic/Crystalline Silicon Two-Terminal Tandem Solar Cells

The increasing demand for high-efficiency photovoltaic technologies has intensified research into tandem solar cells (TSCs) as a promising strategy to surpass the performance limits of single-junction devices. In this study, a comprehensive optoelectronic simulation using a Silvaco ATLAS TCAD simulator is employed to design, optimize, and compare two tandem architectures: all-organic and hybrid organic/silicon TSCs. The all-organic configuration consists of polymer donors comprising a PBDB-T:F-M top sub-cell stacked with a PTB7-Th:COi8DFIC:PC71BM bottom sub-cell, while the hybrid configuration integrates a PBDB-T:F-M organic top cell with a crystalline Si bottom cell. Calibrated device models, validated against experimental data of the individual sub-cells, are used to evaluate tandem performance and guide systematic optimization. The two tandem architectures employ the same PBDB-T:F-M wide-bandgap organic top absorber (Eg~1.60 eV), while the rear sub-cell consists of either the PTB7-Th:COi8DFIC:PC71BM organic absorber (Eg~1.20 eV) or crystalline silicon (Eg~1.12 eV). The initial organic/organic tandem device accomplishes a power conversion efficiency (PCE) of 15.70% and JSC of 10.96 mA/cm2, whereas the organic/silicon tandem structure exhibits a higher initial PCE of 16.85% and JSC of 12.26 mA/cm2. Following absorber-thickness optimization, the all-organic and hybrid OSC/Si tandems achieve PCEs of 19.44% and 21.13%, respectively. Rather than constituting a simple efficiency ranking, the comparison reveals distinct optical, electrical, and technological trade-offs. The hybrid architecture benefits from the broader spectral utilization and efficient carrier collection of thin crystalline Si, whereas the all-organic configuration offers advantages associated with low-temperature solution processing, reduced material consumption, and potentially fully solution-processed photovoltaic fabrication. The calibrated comparative framework therefore provides design guidance for selecting and optimizing TSCs according to both performance and application requirements.

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Publication Details

Journal
Crystals
Published
2026-08-20
DOI
https://doi.org/10.3390/cryst16080545
Primary Topic
Silicon and Solar Cell Technologies
Type
article
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article

Calibrated Optoelectronic TCAD Optimization of All-Organic and Hybrid Organic/Crystalline Silicon Two-Terminal Tandem Solar Cells

Michael Gad, Ahmed Shaker, Mohamed Okil, A.E. Hassanien et al.
Crystals
Silicon and Solar Cell Technologies
article

Calibrated Optoelectronic TCAD Optimization of All-Organic and Hybrid Organic/Crystalline Silicon Two-Terminal Tandem Solar Cells

Michael Gad, Ahmed Shaker, Mohamed Okil, A.E. Hassanien, Mahmoud Fathy, medhat ammar, H. M. Hashem
article en

Abstract

The increasing demand for high-efficiency photovoltaic technologies has intensified research into tandem solar cells (TSCs) as a promising strategy to surpass the performance limits of single-junction devices. In this study, a comprehensive optoelectronic simulation using a Silvaco ATLAS TCAD simulator is employed to design, optimize, and compare two tandem architectures: all-organic and hybrid organic/silicon TSCs. The all-organic configuration consists of polymer donors comprising a PBDB-T:F-M top sub-cell stacked with a PTB7-Th:COi8DFIC:PC71BM bottom sub-cell, while the hybrid configuration integrates a PBDB-T:F-M organic top cell with a crystalline Si bottom cell. Calibrated device models, validated against experimental data of the individual sub-cells, are used to evaluate tandem performance and guide systematic optimization. The two tandem architectures employ the same PBDB-T:F-M wide-bandgap organic top absorber (Eg~1.60 eV), while the rear sub-cell consists of either the PTB7-Th:COi8DFIC:PC71BM organic absorber (Eg~1.20 eV) or crystalline silicon (Eg~1.12 eV). The initial organic/organic tandem device accomplishes a power conversion efficiency (PCE) of 15.70% and JSC of 10.96 mA/cm2, whereas the organic/silicon tandem structure exhibits a higher initial PCE of 16.85% and JSC of 12.26 mA/cm2. Following absorber-thickness optimization, the all-organic and hybrid OSC/Si tandems achieve PCEs of 19.44% and 21.13%, respectively. Rather than constituting a simple efficiency ranking, the comparison reveals distinct optical, electrical, and technological trade-offs. The hybrid architecture benefits from the broader spectral utilization and efficient carrier collection of thin crystalline Si, whereas the all-organic configuration offers advantages associated with low-temperature solution processing, reduced material consumption, and potentially fully solution-processed photovoltaic fabrication. The calibrated comparative framework therefore provides design guidance for selecting and optimizing TSCs according to both performance and application requirements.

CrystalsVol. 16(8)
Ain Shams University (EG), Benha University (EG), University of Sadat City (EG), Helwan University (EG)
Openalex Percentile: Top 18%
Silicon and Solar Cell Technologies
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