Study on Mechanical Properties and Crack Evolution of Basalt Fiber-Reinforced Desert Sand High-Strength Concrete Based on DIC

This study investigates the strength development, crack evolution and toughening mechanism of basalt fiber-reinforced desert sand high-strength concrete. An L9(33) orthogonal design was first used to optimize the reference mixture, after which basalt fibers with volume fractions of 0, 0.3%, 0.4% and 0.5% were incorporated. Mechanical testing, digital image correlation, SEM, XRD, TG and FTIR were combined to clarify the relationship among fiber dosage, crack propagation and microstructural reinforcement mechanisms. The optimized matrix mixture was obtained with a water-to-binder ratio of 0.32, a desert sand replacement ratio of 40% and a fly ash content of 20%. The incorporation of basalt fiber had little influence on the 28 d compressive strength, whereas the splitting tensile strength was markedly improved. The highest splitting tensile strength was observed in the 0.4% fiber group, reaching 5.46 MPa, which was 12.81% higher than that of the reference mixture. DIC results showed that basalt fiber reduced strain localization and limited crack opening. The 0.5% group had the lowest COD, while the 0.4% group showed a better balance among tensile strength, strain redistribution and crack-opening control. SEM observations showed fiber bridging and fiber–matrix interaction near the fracture region. Meanwhile, XRD, TG-DTG and FTIR showed no obvious changes in the main phases or functional groups, indicating that the improvement was mainly related to the physical crack-control effect of basalt fibers rather than chemical modification of the matrix. Overall, 0.4% basalt fiber was identified as the preferred dosage for the present system.