Spatial selectivity mechanisms in volumetric photopolymerisation

Volumetric photopolymerisation has emerged as a family of light-based additive manufacturing methods that solidify a three-dimensional resin volume without forming the part through sequential layers, with implementations spanning tomographic and dual-wavelength architectures. This Perspective examines volumetric photopolymerisation through the spatial selectivity mechanism rather than through hardware architecture, distinguishing integrated dose contrast in tomographic methods, chemically gated coincidence in dual-wavelength methods and nonlinear absorption in two-photon polymerisation as an earlier historical precedent. Each mechanism encounters distinct dominant limits: integrated-dose systems are constrained by background dose accumulation and by the continuous chemical response of the resin to cumulative exposure; chemically gated systems are constrained by photoswitch kinetics and by the spectral separation of the activation and projection wavelengths; nonlinear absorption systems are constrained by small focal volume and by volumetric throughput. Material development is therefore not architecture-agnostic: in integrateddose systems the chemistry must accommodate cumulative exposure, while in chemically gated systems the photoinitiator participates directly in spatial selectivity, with reported progress including improved dualcolour photochemical contrast, water-soluble photoinitiator systems for hydrogel printing and applicationspecific optimisation of matrix and co-initiator chemistry. The Perspective synthesises documented mechanism-specific constraints and does not propose a quantitative ranking across architectures, a standardised material-design framework or a roadmap for volumetric photopolymerisation development.

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Publication Details

Journal
Zenodo (CERN European Organization for Nuclear Research)
Published
2026-08-18
DOI
https://doi.org/10.5281/zenodo.21996920
Primary Topic
Nonlinear Optical Materials Studies
Type
preprint
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Spatial selectivity mechanisms in volumetric photopolymerisation

Juan Segurola
Zenodo (CERN European Organization for Nuclear Research)
Nonlinear Optical Materials Studies
preprint

Spatial selectivity mechanisms in volumetric photopolymerisation

Juan Segurola
preprint en

Abstract

Volumetric photopolymerisation has emerged as a family of light-based additive manufacturing methods that solidify a three-dimensional resin volume without forming the part through sequential layers, with implementations spanning tomographic and dual-wavelength architectures. This Perspective examines volumetric photopolymerisation through the spatial selectivity mechanism rather than through hardware architecture, distinguishing integrated dose contrast in tomographic methods, chemically gated coincidence in dual-wavelength methods and nonlinear absorption in two-photon polymerisation as an earlier historical precedent. Each mechanism encounters distinct dominant limits: integrated-dose systems are constrained by background dose accumulation and by the continuous chemical response of the resin to cumulative exposure; chemically gated systems are constrained by photoswitch kinetics and by the spectral separation of the activation and projection wavelengths; nonlinear absorption systems are constrained by small focal volume and by volumetric throughput. Material development is therefore not architecture-agnostic: in integrateddose systems the chemistry must accommodate cumulative exposure, while in chemically gated systems the photoinitiator participates directly in spatial selectivity, with reported progress including improved dualcolour photochemical contrast, water-soluble photoinitiator systems for hydrogel printing and applicationspecific optimisation of matrix and co-initiator chemistry. The Perspective synthesises documented mechanism-specific constraints and does not propose a quantitative ranking across architectures, a standardised material-design framework or a roadmap for volumetric photopolymerisation development.

Zenodo (CERN European Organization for Nuclear Research)
Dynavax Technologies (Germany) (DE)
Nonlinear Optical Materials Studies
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Spatial selectivity mechanisms in volumetric photopolymerisation — Juan Segurola · Zenodo (CERN European Organization for Nuclear Research) (2026) | TGRS Research Map | TGRS