Effect of Shot Peening on the Corrosion Behavior of 304 Austenitic Stainless Steel in Molten Solar Salt

ABSTRACT The effect of shot peening on the corrosion behavior of 304 austenitic stainless steel in molten Solar Salt (60 wt% NaNO 3 + 40 wt% KNO 3 ) at 550°C was studied. Shot peening markedly improves the corrosion resistance of 304 austenitic stainless steel. Electrochemical tests show a 35.2% reduction in corrosion rate, with current density decreasing from 0.281 to 0.182 mA cm −2 . After 2000 h of immersion, shot‐peened samples form a thin, compact, and adherent oxide scale with negligible spallation, unlike the porous, cracked scale on untreated steel. The surface deformation layer (~50 μm) introduced by shot peening—characterized by grain refinement, high dislocation density, and dispersed martensite—enhances Cr diffusion to the oxidation front. This promotes Cr enrichment in the inner oxide layer and subsurface Ni accumulation, thereby suppressing Fe oxidation and improving scale protectiveness for Concentrated solar power (CSP) applications.

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Publication Details

Journal
Materials and Corrosion
Published
2026-08-17
DOI
https://doi.org/10.1002/maco.70235
Primary Topic
High-Temperature Coating Behaviors
Type
article
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article

Effect of Shot Peening on the Corrosion Behavior of 304 Austenitic Stainless Steel in Molten Solar Salt

Yiyou Tu, Lidan Yu, Chuhan Zhang, Junlin Huang et al.
Materials and Corrosion
High-Temperature Coating Behaviors
article

Effect of Shot Peening on the Corrosion Behavior of 304 Austenitic Stainless Steel in Molten Solar Salt

Yiyou Tu, Lidan Yu, Chuhan Zhang, Junlin Huang, Wandong Yang, Jun Zhou
article en

Abstract

ABSTRACT The effect of shot peening on the corrosion behavior of 304 austenitic stainless steel in molten Solar Salt (60 wt% NaNO 3 + 40 wt% KNO 3 ) at 550°C was studied. Shot peening markedly improves the corrosion resistance of 304 austenitic stainless steel. Electrochemical tests show a 35.2% reduction in corrosion rate, with current density decreasing from 0.281 to 0.182 mA cm −2 . After 2000 h of immersion, shot‐peened samples form a thin, compact, and adherent oxide scale with negligible spallation, unlike the porous, cracked scale on untreated steel. The surface deformation layer (~50 μm) introduced by shot peening—characterized by grain refinement, high dislocation density, and dispersed martensite—enhances Cr diffusion to the oxidation front. This promotes Cr enrichment in the inner oxide layer and subsurface Ni accumulation, thereby suppressing Fe oxidation and improving scale protectiveness for Concentrated solar power (CSP) applications.

Materials and Corrosion
Jiangsu Province Special Equipment Safety Supervision and Inspection Institute (CN), Jiangsu Key Laboratory of 3D Printing Equipment and Manufacturing (CN), Southeast University (CN)
Openalex Percentile: Top 6%
High-Temperature Coating Behaviors
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