Machine learning and physics‐informed modeling of cluster coalescence and breakage in gas–solid flows

Abstract Particle clusters and their dynamic evolution significantly affect the hydrodynamics and performance of fluidization reactors. Population balance models provide a theoretical framework for describing such dynamic behaviors, whereas quantitative descriptions of breakage and coalescence kernels remain unavailable. In this study, we developed a Lagrangian tracking framework combined with comprehensive criteria for both coalescence and breakage, by which the dynamic evolutions of clusters during their growth, coalescence, and breakage were tracked and analyzed from CFD‐DEM simulations. Accordingly, deep neural networks were used to quantify, for the first time, the coalescence and breakage kernels with key influencing factors determined by Random Forest‐assisted analysis. To further enhance model accuracy and generalization, a physics‐informed neural network (PINN) incorporating both volume conservation and priori knowledge on daughter size distribution was developed for breakage modeling. Results demonstrate that PINN outperforms conventional DNNs owing to its consideration of physical constraint and the ability to suppress data noise.

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Publication Details

Journal
AIChE Journal
Published
2026-08-17
DOI
https://doi.org/10.1002/aic.70599
Primary Topic
Granular flow and fluidized beds
Type
article
Field-Weighted Citation Impact
0.00

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article

Machine learning and physics‐informed modeling of cluster coalescence and breakage in gas–solid flows

Shanwei Hu, Xinhua Liu, Zhikang Zhou
AIChE Journal
Granular flow and fluidized beds
article

Machine learning and physics‐informed modeling of cluster coalescence and breakage in gas–solid flows

Shanwei Hu, Xinhua Liu, Zhikang Zhou
article en

Abstract

Abstract Particle clusters and their dynamic evolution significantly affect the hydrodynamics and performance of fluidization reactors. Population balance models provide a theoretical framework for describing such dynamic behaviors, whereas quantitative descriptions of breakage and coalescence kernels remain unavailable. In this study, we developed a Lagrangian tracking framework combined with comprehensive criteria for both coalescence and breakage, by which the dynamic evolutions of clusters during their growth, coalescence, and breakage were tracked and analyzed from CFD‐DEM simulations. Accordingly, deep neural networks were used to quantify, for the first time, the coalescence and breakage kernels with key influencing factors determined by Random Forest‐assisted analysis. To further enhance model accuracy and generalization, a physics‐informed neural network (PINN) incorporating both volume conservation and priori knowledge on daughter size distribution was developed for breakage modeling. Results demonstrate that PINN outperforms conventional DNNs owing to its consideration of physical constraint and the ability to suppress data noise.

AIChE Journal
Institute of Process Engineering (CN), University of Chinese Academy of Sciences (CN)
National Natural Science Foundation of China, Youth Innovation Promotion Association of the Chinese Academy of Sciences
Life in Land
Openalex Percentile: Top 12%
Granular flow and fluidized beds
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