Development of a Digital Twin Monitoring Framework for Blade Polishing Robot Process Based on Cloud–Edge–Device

Digital twins are digital representations of physical entities that enable real-time updates through data transmission between the physical and virtual domains. Based on a cloud–edge–device framework, this paper investigates methods for real-time data transmission, processing, and storage during the polishing process of a belt grinding robot. On this basis, a digital twin monitoring framework is constructed for blade-specific belt grinding robots. First, a virtual robot model was constructed using a joint modeling workflow in SolidWorks 2025 and 3ds Max 2025, incorporating a lightweight high-fidelity mesh processing algorithm based on the QEM method. Second, a data acquisition and transmission architecture was proposed for the belt grinding robot, enabling data reading, writing, and real-time monitoring during machining, as well as establishing a cloud–edge–device database. Finally, a cloud–edge–device digital twin monitoring framework for the blade belt grinding robot was developed, based on real-time monitoring of grinding process data. This work establishes a foundational data acquisition and visualization platform for the blade grinding robot, providing the necessary cyber-physical infrastructure, which future predictive models can develop and validate.

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Publication Details

Journal
Sensors
Published
2026-08-14
DOI
https://doi.org/10.3390/s26165150
Primary Topic
Advanced machining processes and optimization
Type
article
Field-Weighted Citation Impact
0.00

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article

Development of a Digital Twin Monitoring Framework for Blade Polishing Robot Process Based on Cloud–Edge–Device

Lijuan Ren, Jiahao Gao, Nina Wang, Guangpeng Zhang et al.
Sensors
Advanced machining processes and optimization
article

Development of a Digital Twin Monitoring Framework for Blade Polishing Robot Process Based on Cloud–Edge–Device

Lijuan Ren, Jiahao Gao, Nina Wang, Guangpeng Zhang, Guohui Zhang, Yantao Ma
article en

Abstract

Digital twins are digital representations of physical entities that enable real-time updates through data transmission between the physical and virtual domains. Based on a cloud–edge–device framework, this paper investigates methods for real-time data transmission, processing, and storage during the polishing process of a belt grinding robot. On this basis, a digital twin monitoring framework is constructed for blade-specific belt grinding robots. First, a virtual robot model was constructed using a joint modeling workflow in SolidWorks 2025 and 3ds Max 2025, incorporating a lightweight high-fidelity mesh processing algorithm based on the QEM method. Second, a data acquisition and transmission architecture was proposed for the belt grinding robot, enabling data reading, writing, and real-time monitoring during machining, as well as establishing a cloud–edge–device database. Finally, a cloud–edge–device digital twin monitoring framework for the blade belt grinding robot was developed, based on real-time monitoring of grinding process data. This work establishes a foundational data acquisition and visualization platform for the blade grinding robot, providing the necessary cyber-physical infrastructure, which future predictive models can develop and validate.

SensorsVol. 26(16)
Xi'an University of Technology (CN)
National Natural Science Foundation of China, Education Department of Shaanxi Province
Industry, innovation and infrastructure
Openalex Percentile: Top 18%
Advanced machining processes and optimization
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Development of a Digital Twin Monitoring Framework for Blade Polishing Robot Process Based on Cloud–Edge–Device — Lijuan Ren, Jiahao Gao, et al. · Sensors (2026) | TGRS Research Map | TGRS