The Influence of Synthesis Parameters on the Porous Structure of Biochars and Their Adsorption Performance

The growing volume of crustacean shell waste generated during seafood processing poses a serious environmental problem. However, this type of biowaste remains underutilized, despite being a promising renewable raw material for the production of functional carbon materials. This study aims to investigate how synthesis parameters influence the formation of a hierarchical porous structure in shrimp shell-based carbon materials and to optimize these parameters to improve CO2 adsorption efficiency. Under optimal carbonization conditions (holding time: 2 h; temperature: 650 °C) and activation conditions (holding time: 2 h; temperature: 750 °C) with activator-to-carbon weight ratios (A/C) of 1/1, 2/1 and 4/1, the resulting porous carbon samples exhibited relatively high SBET values (1175, 2708 and 3052 m2/g, respectively) and VT (0.70, 1.55 and 2.60 cm3/g, respectively), as well as different pore size distributions. Notably, the resulting carbon materials demonstrated exceptional CO2 adsorption performance at 298 K, reaching a maximum adsorption capacity of 40.03 mmol/g at 40 bar for sample SS_652_41752, 15.12 mmol/g at 15 bar for SS_652_21752, and 3.41 mmol/g at 1 bar for SS_652_11752. These values rank among the highest ever reported for biomass-derived porous carbon materials. The adsorption behavior of the most efficient sorbent, SS_652_41752, was further analyzed using Langmuir and Freundlich isotherm models over the temperature range of 298–318 K and at pressures up to 40 bar, and the isosteric heats of adsorption were calculated to elucidate adsorbent–adsorbate interactions. It was found that the differential molar isosteric heat of CO2 adsorption decreased from approximately 20 to approximately 17 kJ/mol with increasing adsorption uptake, confirming the physisorption nature of the process. These results demonstrate that crustacean shell waste is a promising feedstock for producing carbon materials with tailored properties and significant potential for CO2 adsorption applications.