Reciprocating Cutterbar Cutting Technology for Green and Intelligent Agriculture: A Review of Plant Biomechanics, Simulation Modeling, Bionic Design, and Adaptive Control

The reciprocating cutterbar is evolving from a conventional harvesting mechanism into an intelligent end-effector for crop harvesting, mechanical weeding, and selective cutting. However, plant anisotropy, moisture-dependent fracture, root-soil constraints, vibration, and wear still hinder low-energy cutting, long service life, and robust control. This review integrates harvesting and mechanical weeding within a unified analysis of reciprocating cutterbar technologies. It first links plant tissue structure and dynamic fracture to blade penetration, fiber stretching, crack propagation, and energy dissipation. It then examines how cutting speed, sliding-cut angle, blade clearance, and root-soil anchorage jointly affect performance. Advanced testing, response surface methodology, discrete element method, finite element method, and multiphysics simulations are compared for failure analysis, parameter optimization, and contact modeling. The review further assesses bionic blade design, surface strengthening, composite coatings, novel transmissions, multisource perception, and adaptive control. Key barriers include inconsistent plant-mechanics datasets, computationally intensive models, limited field robustness, and conflicts among performance objectives. We therefore identify digital twins, modular electric cutterbars, and closed-loop control as priorities for translating mechanistic insight into reliable field performance.