One‐Pot Direct Recycling of Spent LiCoO <sub>2</sub> via Synergistic Binder Defluorination and Phase Reconstruction
ABSTRACT Direct recycling of spent lithium‐ion battery cathodes is hindered by two interdependent challenges: persistent polyvinylidene fluoride (PVDF) binder residues that block particle surfaces and incomplete structural repair of degraded layered phases. Here, we report a one‐pot regeneration strategy based on a Li + ‐containing deep eutectic solvent (Li + ‐DES) that integrates targeted defluorination and phase reconstruction within a reusable medium. Under mild conditions, the functionalized Li + ‐DES selectively cleaves C─F bonds of PVDF, enabling complete binder removal and interface purification. Without any solvent exchange, the same Li + ‐DES serves as a lithium‐rich repair medium, in which enhanced Li + coordination and transport promote the formation of a uniform pre‐lithiation layer and facilitate the conversion of inactive spinel Co 3 O 4 back into well‐ordered layered LiCoO 2 upon annealing. The regenerated LiCoO 2 delivers a discharge capacity of 157.4 mAh g −1 at 0.1 C, retains 83.1% of its capacity after 300 cycles, and maintains stable cycling even at 4.6 V. By integrating defluorination, Li replenishment, and structural reconstruction into a single reusable system, this work provides a simplified, energy‐efficient, and sustainable route for closed‐loop recycling of degraded cathode materials.
Authors
- Yingjie Hu (ORCID: https://orcid.org/0000-0002-5936-180X)
- Chunhui Zhong (ORCID: https://orcid.org/0000-0002-2987-1577)
- Lili Zhi (ORCID: https://orcid.org/0000-0001-5664-9974)
- Bailin Xiang (ORCID: https://orcid.org/0000-0002-4325-2799)
- Junfeng Li (ORCID: https://orcid.org/0009-0007-5151-5361)
- Yulan Chen (ORCID: https://orcid.org/0000-0003-3567-2563)
- Zhixiang Chen
- Fan Li
- Qingxia Liu
- Songhu Ye
Institutions
- China University of Mining and Technology (CN)
- Changji University (CN)
- Shenzhen Technology University (CN)
- Taiyuan University of Technology (CN)
Publication Details
- Journal
- Advanced Science
- Published
- 2026-08-03
- DOI
- https://doi.org/10.1002/advs.76961
- Primary Topic
- Extraction and Separation Processes
- Type
- article
- Field-Weighted Citation Impact
- 0.00
Funders
- Shenzhen Science and Technology Innovation Program