One‐Pot Direct Recycling of Spent LiCoO <sub>2</sub> via Synergistic Binder Defluorination and Phase Reconstruction

ABSTRACT Direct recycling of spent lithium‐ion battery cathodes is hindered by two interdependent challenges: persistent polyvinylidene fluoride (PVDF) binder residues that block particle surfaces and incomplete structural repair of degraded layered phases. Here, we report a one‐pot regeneration strategy based on a Li + ‐containing deep eutectic solvent (Li + ‐DES) that integrates targeted defluorination and phase reconstruction within a reusable medium. Under mild conditions, the functionalized Li + ‐DES selectively cleaves C─F bonds of PVDF, enabling complete binder removal and interface purification. Without any solvent exchange, the same Li + ‐DES serves as a lithium‐rich repair medium, in which enhanced Li + coordination and transport promote the formation of a uniform pre‐lithiation layer and facilitate the conversion of inactive spinel Co 3 O 4 back into well‐ordered layered LiCoO 2 upon annealing. The regenerated LiCoO 2 delivers a discharge capacity of 157.4 mAh g −1 at 0.1 C, retains 83.1% of its capacity after 300 cycles, and maintains stable cycling even at 4.6 V. By integrating defluorination, Li replenishment, and structural reconstruction into a single reusable system, this work provides a simplified, energy‐efficient, and sustainable route for closed‐loop recycling of degraded cathode materials.

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Journal
Advanced Science
Published
2026-08-03
DOI
https://doi.org/10.1002/advs.76961
Primary Topic
Extraction and Separation Processes
Type
article
Field-Weighted Citation Impact
0.00

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article

One‐Pot Direct Recycling of Spent LiCoO 2 via Synergistic Binder Defluorination and Phase Reconstruction

Yingjie Hu, Chunhui Zhong, Lili Zhi, Bailin Xiang et al.
Advanced Science
Extraction and Separation Processes
article

One‐Pot Direct Recycling of Spent LiCoO 2 via Synergistic Binder Defluorination and Phase Reconstruction

Yingjie Hu, Chunhui Zhong, Lili Zhi, Bailin Xiang, Junfeng Li, Yulan Chen, Zhixiang Chen, Fan Li, Qingxia Liu, Songhu Ye
article en

Abstract

ABSTRACT Direct recycling of spent lithium‐ion battery cathodes is hindered by two interdependent challenges: persistent polyvinylidene fluoride (PVDF) binder residues that block particle surfaces and incomplete structural repair of degraded layered phases. Here, we report a one‐pot regeneration strategy based on a Li + ‐containing deep eutectic solvent (Li + ‐DES) that integrates targeted defluorination and phase reconstruction within a reusable medium. Under mild conditions, the functionalized Li + ‐DES selectively cleaves C─F bonds of PVDF, enabling complete binder removal and interface purification. Without any solvent exchange, the same Li + ‐DES serves as a lithium‐rich repair medium, in which enhanced Li + coordination and transport promote the formation of a uniform pre‐lithiation layer and facilitate the conversion of inactive spinel Co 3 O 4 back into well‐ordered layered LiCoO 2 upon annealing. The regenerated LiCoO 2 delivers a discharge capacity of 157.4 mAh g −1 at 0.1 C, retains 83.1% of its capacity after 300 cycles, and maintains stable cycling even at 4.6 V. By integrating defluorination, Li replenishment, and structural reconstruction into a single reusable system, this work provides a simplified, energy‐efficient, and sustainable route for closed‐loop recycling of degraded cathode materials.

Advanced Science
China University of Mining and Technology (CN), Changji University (CN), Shenzhen Technology University (CN), Taiyuan University of Technology (CN)
Shenzhen Science and Technology Innovation Program
Responsible consumption and production
Openalex Percentile: Top 18%
Extraction and Separation Processes
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