Effects of Thermocycling and Staining on Optical Behavior of Light-Cured and Digital Light-Processed Dental Composites

This study evaluated the effects of thermocycling and staining on the optical behavior, chemical stability, and surface morphology of three commercial dental composites manufactured using different polymerization protocols: a light-cured composite (Omnichroma, OMNI) and two digital light-processed (DLP) 3D-printed composites intended for permanent (SprintRay CROWN, SPRINT) and temporary (GC Temp PRINT, TEMP) clinical applications. Disc-shaped specimens were subjected to thermocycling (0, 5000, 10,000, and 30,000 cycles) and immersion in coffee, Coca-Cola, or red wine for 1 and 7 days. Color change (ΔE00) and translucency parameter (TP) were determined spectrophotometrically, while Fourier-transform infrared spectroscopy (FTIR) and atomic force microscopy (AFM) were employed to assess the polymerization efficiency (expressed as the relative conversion index) and surface morphology, respectively. Thermocycling induced material-dependent changes in color stability and translucency. After 30,000 cycles, ΔE00 values reached 2.77 ± 0.89 for OMNI, 0.74 ± 0.34 for SPRINT, and 3.30 ± 0.89 for TEMP. SPRINT maintained the highest TP values throughout the aging protocol, ranging from 26.09 ± 0.33 to 23.81 ± 1.93, whereas OMNI and TEMP exhibited lower TP values. The most favorable optical performance and the highest resistance to beverage-induced coloration were detected for SPRINT, whereas TEMP showed the greatest susceptibility to aging- and staining-induced optical degradation. Red wine and coffee produced substantially greater color changes and reductions in translucency than Coca-Cola. AFM analysis demonstrated progressive surface degradation and increased roughness following prolonged thermocycling, highlighting the significant influence of material composition and manufacturing protocol on the long-term optical stability of the investigated dental composites.