Bromide‐mediated membrane‐free <scp> CO <sub>2</sub> </scp> electrolyzer design for economically efficient carbon monoxide production

Abstract Electrocatalytic CO 2 reduction reaction (ECO 2 RR) faces limitations in conventional reactors due to high energy consumption, inefficient mass transport, and poor durability caused by ion‐exchange membranes. Herein, we developed a membrane‐free flow electrolyzer that dynamically decouples cathodic CO 2 ‐to‐CO reduction from the anodic oxygen evolution reaction via a regenerative bromide cycle (Br − /BrO 3 − ). Operating at 216 mA cm −2 , the system achieves a record‐low cell voltage of 1.85 V, maintains over 99% CO Faradaic efficiency, attains 32.9% single‐pass CO 2 conversion, and reaches 71.9% energy efficiency (EE), with negligible degradation over 100 h of continuous operation. Operando spectroscopy reveals that local pH stabilization at 7.2 optimizes *CO/*H adsorption, thereby enhancing CO selectivity and EE. Techno‐economic analysis shows a 60% lower power cost (111.8 vs. 277.79 $ ton −1 CO) vs. conventional systems. This work provides new insights into addressing persistent challenges in ECO 2 RR, including mass transfer limitations, carbonate formation, and anodic reaction mismatch.

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Publication Details

Journal
AIChE Journal
Published
2026-07-28
DOI
https://doi.org/10.1002/aic.70563
Primary Topic
CO2 Reduction Techniques and Catalysts
Type
article
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article

Bromide‐mediated membrane‐free CO 2 electrolyzer design for economically efficient carbon monoxide production

Shuting Xi, Yating Yuan, Jing Li, Sheng Zhang et al.
AIChE Journal
CO2 Reduction Techniques and Catalysts
article

Bromide‐mediated membrane‐free CO 2 electrolyzer design for economically efficient carbon monoxide production

Shuting Xi, Yating Yuan, Jing Li, Sheng Zhang, Feng Li, Shengping Wang, Aihemaiti Tuniyazi, YI ZHANG
article en

Abstract

Abstract Electrocatalytic CO 2 reduction reaction (ECO 2 RR) faces limitations in conventional reactors due to high energy consumption, inefficient mass transport, and poor durability caused by ion‐exchange membranes. Herein, we developed a membrane‐free flow electrolyzer that dynamically decouples cathodic CO 2 ‐to‐CO reduction from the anodic oxygen evolution reaction via a regenerative bromide cycle (Br − /BrO 3 − ). Operating at 216 mA cm −2 , the system achieves a record‐low cell voltage of 1.85 V, maintains over 99% CO Faradaic efficiency, attains 32.9% single‐pass CO 2 conversion, and reaches 71.9% energy efficiency (EE), with negligible degradation over 100 h of continuous operation. Operando spectroscopy reveals that local pH stabilization at 7.2 optimizes *CO/*H adsorption, thereby enhancing CO selectivity and EE. Techno‐economic analysis shows a 60% lower power cost (111.8 vs. 277.79 $ ton −1 CO) vs. conventional systems. This work provides new insights into addressing persistent challenges in ECO 2 RR, including mass transfer limitations, carbonate formation, and anodic reaction mismatch.

AIChE Journal
Tianjin University of Technology (CN), Tianjin University (CN), Ningxia University (CN), Yanshan University (CN), Yinchuan First People's Hospital (CN), State Key Laboratory of Chemical Engineering (CN)
Affordable and clean energy
Openalex Percentile: Top 24%
CO2 Reduction Techniques and Catalysts
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