Bromide‐mediated membrane‐free <scp> CO <sub>2</sub> </scp> electrolyzer design for economically efficient carbon monoxide production
Abstract Electrocatalytic CO 2 reduction reaction (ECO 2 RR) faces limitations in conventional reactors due to high energy consumption, inefficient mass transport, and poor durability caused by ion‐exchange membranes. Herein, we developed a membrane‐free flow electrolyzer that dynamically decouples cathodic CO 2 ‐to‐CO reduction from the anodic oxygen evolution reaction via a regenerative bromide cycle (Br − /BrO 3 − ). Operating at 216 mA cm −2 , the system achieves a record‐low cell voltage of 1.85 V, maintains over 99% CO Faradaic efficiency, attains 32.9% single‐pass CO 2 conversion, and reaches 71.9% energy efficiency (EE), with negligible degradation over 100 h of continuous operation. Operando spectroscopy reveals that local pH stabilization at 7.2 optimizes *CO/*H adsorption, thereby enhancing CO selectivity and EE. Techno‐economic analysis shows a 60% lower power cost (111.8 vs. 277.79 $ ton −1 CO) vs. conventional systems. This work provides new insights into addressing persistent challenges in ECO 2 RR, including mass transfer limitations, carbonate formation, and anodic reaction mismatch.
Authors
- Shuting Xi (ORCID: https://orcid.org/0000-0002-9015-8981)
- Yating Yuan
- Jing Li (ORCID: https://orcid.org/0000-0001-9991-3237)
- Sheng Zhang (ORCID: https://orcid.org/0000-0001-7532-1923)
- Feng Li (ORCID: https://orcid.org/0000-0002-7838-1769)
- Shengping Wang (ORCID: https://orcid.org/0000-0001-7918-8891)
- Aihemaiti Tuniyazi
- YI ZHANG (ORCID: https://orcid.org/0009-0008-9182-2021)
Institutions
- Tianjin University of Technology (CN)
- Tianjin University (CN)
- Ningxia University (CN)
- Yanshan University (CN)
- Yinchuan First People's Hospital (CN)
- State Key Laboratory of Chemical Engineering (CN)
Publication Details
- Journal
- AIChE Journal
- Published
- 2026-07-28
- DOI
- https://doi.org/10.1002/aic.70563
- Primary Topic
- CO2 Reduction Techniques and Catalysts
- Type
- article
- Field-Weighted Citation Impact
- 0.00