Occurrence and Treatment Technologies of Per- and Polyfluoroalkyl Substances in Electroplating Wastewater: A Review

Per- and polyfluoroalkyl substances (PFASs) are a class of persistent pollutants, and China’s electroplating industry is a major source of their emissions. This paper systematically reviews the sources, occurrence characteristics, and treatment technologies of PFASs in electroplating wastewater. The chrome plating process is the primary source of PFASs, with concentrations of perfluorooctane sulfonic acid (PFOS), 6:2 fluorotelomer sulfonate (6:2 FTS), and 6:2 chlorinated polyfluoroalkyl ether sulfonate (6:2 Cl-PFESA, F-53B) in some chromium mist suppressants reaching up to 985, 735, and 875 g/kg, respectively. Monitoring data from 15 electroplating parks and 97 enterprises revealed that 29 PFAS were detected in electroplating wastewater, with long-chain compounds dominating and PFOS concentrations reaching up to 3.6 × 107 ng/L. Non-target screening further identified the widespread presence of various concealed PFAS, including monohydro-substituted perfluorobutanoic acid (H-PFBA) and sodium p-perfluorous nonenoxybenzenesulfonate (OBS). Regarding treatment technologies, coagulation/flocculation showed very poor PFAS removal efficiency; flotation achieved up to 88% removal of perfluoroalkane sulfonic acids (PFSAs) but was constrained by process integration; biological treatment led to an increase in dissolved-phase PFAS concentrations; ion exchange resins achieved 98% removal of PFOS but were ineffective for short-chain PFASs due to their low affinity and rapid breakthrough; membrane technology achieved nearly 100% removal of long-chain PFASs but faced challenges, such as membrane fouling and concentrate disposal. This paper aims to provide a reference for PFAS pollution control in China’s electroplating industry.

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Publication Details

Journal
Toxics
Published
2026-07-27
DOI
https://doi.org/10.3390/toxics14080661
Primary Topic
Per- and polyfluoroalkyl substances research
Type
article
Field-Weighted Citation Impact
0.00

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article

Occurrence and Treatment Technologies of Per- and Polyfluoroalkyl Substances in Electroplating Wastewater: A Review

Yaolong Xu, Fujun Ma, Hong Chang
Toxics
Per- and polyfluoroalkyl substances research
article

Occurrence and Treatment Technologies of Per- and Polyfluoroalkyl Substances in Electroplating Wastewater: A Review

Yaolong Xu, Fujun Ma, Hong Chang
article en

Abstract

Per- and polyfluoroalkyl substances (PFASs) are a class of persistent pollutants, and China’s electroplating industry is a major source of their emissions. This paper systematically reviews the sources, occurrence characteristics, and treatment technologies of PFASs in electroplating wastewater. The chrome plating process is the primary source of PFASs, with concentrations of perfluorooctane sulfonic acid (PFOS), 6:2 fluorotelomer sulfonate (6:2 FTS), and 6:2 chlorinated polyfluoroalkyl ether sulfonate (6:2 Cl-PFESA, F-53B) in some chromium mist suppressants reaching up to 985, 735, and 875 g/kg, respectively. Monitoring data from 15 electroplating parks and 97 enterprises revealed that 29 PFAS were detected in electroplating wastewater, with long-chain compounds dominating and PFOS concentrations reaching up to 3.6 × 107 ng/L. Non-target screening further identified the widespread presence of various concealed PFAS, including monohydro-substituted perfluorobutanoic acid (H-PFBA) and sodium p-perfluorous nonenoxybenzenesulfonate (OBS). Regarding treatment technologies, coagulation/flocculation showed very poor PFAS removal efficiency; flotation achieved up to 88% removal of perfluoroalkane sulfonic acids (PFSAs) but was constrained by process integration; biological treatment led to an increase in dissolved-phase PFAS concentrations; ion exchange resins achieved 98% removal of PFOS but were ineffective for short-chain PFASs due to their low affinity and rapid breakthrough; membrane technology achieved nearly 100% removal of long-chain PFASs but faced challenges, such as membrane fouling and concentrate disposal. This paper aims to provide a reference for PFAS pollution control in China’s electroplating industry.

ToxicsVol. 14(8)
Beijing Forestry University (CN), Chinese Research Academy of Environmental Sciences (CN)
National Natural Science Foundation of China, National Key Research and Development Program of China, Fundamental Research Funds for the Central Universities
Clean water and sanitation
Openalex Percentile: Top 15%
Per- and polyfluoroalkyl substances research
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Occurrence and Treatment Technologies of Per- and Polyfluoroalkyl Substances in Electroplating Wastewater: A Review — Yaolong Xu, Fujun Ma, et al. · Toxics (2026) | TGRS Research Map | TGRS