A GCU-SAM Enhanced Transformer for Fault Diagnosis of Rotating Machinery

Fault signals in rotating machinery typically manifest as long time-series data embedded with local high-frequency impulses. Traditional deep learning methods often struggle to simultaneously capture these transient local impacts and model long-term global degradation features. To address this challenge, this paper proposes a novel GCU-SAM enhanced Transformer for intelligent fault diagnosis. The proposed network integrates a Gated Convolutional Unit (GCU) with a Self-Attention Mechanism (SAM). By introducing the GCU as a local inductive bias prior to the global attention module, the model dynamically captures and purifies local impulse responses via reset and update gates. Subsequently, a cascaded multi-head self-attention mechanism models long-sequence global evolution trends, forming an integrated framework for local fine-grained perception and global correlation modeling. Validated on the CWRU bearing and SEU gearbox datasets, the proposed architecture achieves superior diagnostic performance with an average F1-score of 99.01%. Compared to representative baselines, including 1D-CNN, BiLSTM, and the standard Transformer, the GCU-SAM significantly boosts diagnostic accuracy and effectively overcomes the early-stage optimization oscillations inherent in pure attention mechanisms. By achieving a deep multi-scale fusion of local abrupt changes and global degradation trends, the model exhibits exceptional feature-clustering discriminative capability and convergence stability, providing a robust and highly accurate solution for the intelligent fault diagnosis of complex rotating machinery.

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Publication Details

Journal
Sensors
Published
2026-07-27
DOI
https://doi.org/10.3390/s26154771
Primary Topic
Machine Fault Diagnosis Techniques
Type
article
Field-Weighted Citation Impact
0.00

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article

A GCU-SAM Enhanced Transformer for Fault Diagnosis of Rotating Machinery

Lei Hu, Peng Luo, Jing Li
Sensors
Machine Fault Diagnosis Techniques
article

A GCU-SAM Enhanced Transformer for Fault Diagnosis of Rotating Machinery

Lei Hu, Peng Luo, Jing Li
article en

Abstract

Fault signals in rotating machinery typically manifest as long time-series data embedded with local high-frequency impulses. Traditional deep learning methods often struggle to simultaneously capture these transient local impacts and model long-term global degradation features. To address this challenge, this paper proposes a novel GCU-SAM enhanced Transformer for intelligent fault diagnosis. The proposed network integrates a Gated Convolutional Unit (GCU) with a Self-Attention Mechanism (SAM). By introducing the GCU as a local inductive bias prior to the global attention module, the model dynamically captures and purifies local impulse responses via reset and update gates. Subsequently, a cascaded multi-head self-attention mechanism models long-sequence global evolution trends, forming an integrated framework for local fine-grained perception and global correlation modeling. Validated on the CWRU bearing and SEU gearbox datasets, the proposed architecture achieves superior diagnostic performance with an average F1-score of 99.01%. Compared to representative baselines, including 1D-CNN, BiLSTM, and the standard Transformer, the GCU-SAM significantly boosts diagnostic accuracy and effectively overcomes the early-stage optimization oscillations inherent in pure attention mechanisms. By achieving a deep multi-scale fusion of local abrupt changes and global degradation trends, the model exhibits exceptional feature-clustering discriminative capability and convergence stability, providing a robust and highly accurate solution for the intelligent fault diagnosis of complex rotating machinery.

SensorsVol. 26(15)
Hunan University of Science and Technology (CN), Shandong Xiehe University (CN), Hunan University of Technology (CN)
Natural Science Foundation of Hunan Province
Reduced inequalities
Openalex Percentile: Top 11%
Machine Fault Diagnosis Techniques
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A GCU-SAM Enhanced Transformer for Fault Diagnosis of Rotating Machinery — Lei Hu, Peng Luo, et al. · Sensors (2026) | TGRS Research Map | TGRS