Dual‐Solvent Supramolecular Assembly Enables Ampere‐Hour Halide All‐Solid‐State Pouch Cell

ABSTRACT Halide solid electrolytes (SSEs) hold promise for next‐generation all‐solid‐state batteries (ASSBs), yet scalable fabrication of halide SSE films and ampere‐hour‐scale all‐solid‐state pouch cells (ASSPCs) via slurry coating has not been demonstrated. Here, we introduce a dual‐solvent supramolecular assembly strategy that precisely regulates the chain organization of a multiblock copolymer binder (SEEPS), enabling low‐binder, high‐viscosity slurries for uniform halide SSE film formation. Methylcyclohexane and decane are identified as chemically compatible solvents that diminish InCl 3 surface precipitation in Li 3 InCl 6 , preserving ionic conductivity. The resulting Li 3 InCl 6 /Li 6− x PS 5− x Cl 1+ x bilayer SSE film exhibits high ionic conductivity (1.26 mS/cm), mechanical robustness, and electrochemical stability. ASSBs using NCM88 cathodes and micro‐silicon anodes retain 71.3% capacity after 600 cycles at 0.5 C, while the first ten‐layer ampere‐hour‐scale halide ASSPC delivers 1.45 Ah at 0.2 C with 95.1% capacity retention over 100 cycles. This approach establishes a practical and scalable pathway for fabricating halide ASSPCs, bridging laboratory innovations and commercial deployment.

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Publication Details

Journal
Advanced Materials
Published
2026-07-23
DOI
https://doi.org/10.1002/adma.74206
Primary Topic
Advanced Battery Materials and Technologies
Type
article
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article

Dual‐Solvent Supramolecular Assembly Enables Ampere‐Hour Halide All‐Solid‐State Pouch Cell

Guantai Hu, Suzhe Liang, Mingying Zhang, Pushun Lu et al.
Advanced Materials
Advanced Battery Materials and Technologies
article

Dual‐Solvent Supramolecular Assembly Enables Ampere‐Hour Halide All‐Solid‐State Pouch Cell

Guantai Hu, Suzhe Liang, Mingying Zhang, Pushun Lu, Xueliang Andy Sun, Y. Zheng, Jian Peng, Jiaxu Zhang, Jiamin Fu, Le Chen, Changhong Wang, Zhou Zh, Mingfeng Wei, J Hong, Ziqing Wang, Chao Wang, Shutao Zhang, Shengjie Xia
article en

Abstract

ABSTRACT Halide solid electrolytes (SSEs) hold promise for next‐generation all‐solid‐state batteries (ASSBs), yet scalable fabrication of halide SSE films and ampere‐hour‐scale all‐solid‐state pouch cells (ASSPCs) via slurry coating has not been demonstrated. Here, we introduce a dual‐solvent supramolecular assembly strategy that precisely regulates the chain organization of a multiblock copolymer binder (SEEPS), enabling low‐binder, high‐viscosity slurries for uniform halide SSE film formation. Methylcyclohexane and decane are identified as chemically compatible solvents that diminish InCl 3 surface precipitation in Li 3 InCl 6 , preserving ionic conductivity. The resulting Li 3 InCl 6 /Li 6− x PS 5− x Cl 1+ x bilayer SSE film exhibits high ionic conductivity (1.26 mS/cm), mechanical robustness, and electrochemical stability. ASSBs using NCM88 cathodes and micro‐silicon anodes retain 71.3% capacity after 600 cycles at 0.5 C, while the first ten‐layer ampere‐hour‐scale halide ASSPC delivers 1.45 Ah at 0.2 C with 95.1% capacity retention over 100 cycles. This approach establishes a practical and scalable pathway for fabricating halide ASSPCs, bridging laboratory innovations and commercial deployment.

Advanced Materials
Shanghai Jiao Tong University (CN), Laboratoire de physique des Solides (FR), Ningbo Institute of Industrial Technology (CN)
Industry, innovation and infrastructure
Openalex Percentile: Top 15%
Advanced Battery Materials and Technologies
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