Air Emissions Impacts of Fuel Substitution in the United States Cement Industry

High Resolution Image Download MS PowerPoint Slide High-heat industrial processes cannot be easily electrified, often rely on comparatively high-emitting solid fuels, and are essential for economic growth. Cement production in particular is critical to supporting construction and the expansion and maintenance of infrastructure systems in countries around the world. Fuels for cement production include petcoke, coal, and waste solvents, and their combustion contributes approximately 40% of the CO 2 emissions from global cement production. Broadening the fuel resources to include agricultural residues and other wastes can reduce emissions and divert waste from landfills. We assess the potential to use 16 different alternative fuels across the 88 integrated cement plants in the United States. The share of alternative fuels in the cement production sector could increase from the current level of 17% to as high as 73%. Fuel substitution can reduce the current fuel-related life-cycle emissions (28.6 ± 5.7 Mton CO 2 /year) by 19–45%. The greatest national-scale human health cobenefits occur when alternative fuels are prioritized at facilities currently using coal and petcoke. NO x emissions outcomes from this strategy are mixed, but SO x and particulate matter emissions reductions drive net human health benefits. These results suggest that targeted fuel substitution in heavy industries can yield outsized emissions benefits.

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Publication Details

Journal
Environmental Science & Technology
Published
2026-07-22
DOI
https://doi.org/10.1021/acs.est.5c18471
Primary Topic
Municipal Solid Waste Management
Type
article
Field-Weighted Citation Impact
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article

Air Emissions Impacts of Fuel Substitution in the United States Cement Industry

Corinne D. Scown, Anaís Ostroski, Vi H. Rapp
Environmental Science & Technology
Municipal Solid Waste Management
article

Air Emissions Impacts of Fuel Substitution in the United States Cement Industry

Corinne D. Scown, Anaís Ostroski, Vi H. Rapp
article en

Abstract

High Resolution Image Download MS PowerPoint Slide High-heat industrial processes cannot be easily electrified, often rely on comparatively high-emitting solid fuels, and are essential for economic growth. Cement production in particular is critical to supporting construction and the expansion and maintenance of infrastructure systems in countries around the world. Fuels for cement production include petcoke, coal, and waste solvents, and their combustion contributes approximately 40% of the CO 2 emissions from global cement production. Broadening the fuel resources to include agricultural residues and other wastes can reduce emissions and divert waste from landfills. We assess the potential to use 16 different alternative fuels across the 88 integrated cement plants in the United States. The share of alternative fuels in the cement production sector could increase from the current level of 17% to as high as 73%. Fuel substitution can reduce the current fuel-related life-cycle emissions (28.6 ± 5.7 Mton CO 2 /year) by 19–45%. The greatest national-scale human health cobenefits occur when alternative fuels are prioritized at facilities currently using coal and petcoke. NO x emissions outcomes from this strategy are mixed, but SO x and particulate matter emissions reductions drive net human health benefits. These results suggest that targeted fuel substitution in heavy industries can yield outsized emissions benefits.

Environmental Science & Technology
Energy Biosciences Institute (US), Joint BioEnergy Institute (US), University of California, Berkeley (US)
Industry, innovation and infrastructure
Openalex Percentile: Top 9%
Municipal Solid Waste Management
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