Rapid Machine Learning–Driven Modeling for Large-Scale Validation and Optimization of Control Variables in Wireless Power Transfer Systems

Validating wireless power transfer (WPT) systems for electric vehicles (EVs) is a challenge due to efficiency variations caused by coil misalignments and height differences arising from various vehicle designs. Traditional simulation methods, such as finite element analysis (FEM), provide high accuracy but entail significant computational costs and calculation times, limiting the number of case studies and their optimization. This paper presents a methodology that integrates Machine Learning (ML) and Genetic Algorithms (GA) to overcome these limitations. An ML model rapidly and accurately predicts key electromagnetic parameters across a wide range of positions and frequencies. These predictions feed into a GA that optimizes control variables (voltages and frequency) with the objective of maximizing power transfer efficiency, while simultaneously ensuring component integrity at each operating point. Beyond drastically reducing simulation time and experimental effort, this methodology will enable knowledge extraction and its use for formulating design rules. These rules can lay the groundwork for developing simplified, real-time adaptive control strategies, facilitating the reduction of control variables and the narrowing of search ranges.