Processing Parameters for Pervious Concrete with Basalt and CDW Aggregates: Addressing the Strength–Porosity–Permeability Trade-Off

Urban development increases impervious surfaces and stormwater runoff, while the construction sector generates large volumes of construction and demolition waste (CDW). Pervious concrete can mitigate runoff through infiltration and may also valorize CDW, yet its production and testing procedures remain heterogeneous, particularly with recycled aggregates. This study experimentally screens practical processing parameters for pervious concrete produced with basalt and CDW coarse aggregates. The influence of chemical admixture, consolidation method, and end-surface preparation was first assessed to define suitable production conditions: adequate cohesion without admixture required raising the water-to-cement ratio from 0.30 to 0.65; high-energy Proctor compaction crushed the CDW aggregates, favoring standard tamping-rod consolidation; and end-surface preparation had only a minor effect on compressive strength. The selected procedures were then applied to an ACI 522R-based basalt mixture designed for a target void content of 25%, which achieved a fresh density of 1985 kg/m3, a void ratio of 16.88%, and a mean permeability coefficient of 12.18 × 10−3 m/s, about twelve times the minimum required by ABNT NBR 16416. Its 28-day compressive strength (12.75 MPa) remained below the 20 MPa pavement-surfacing requirements, although within the typical range reported by ACI 522R for pervious concrete (2.8 to 28 MPa). Overall, aggregate gradation, compaction procedure, and admixture-enabled paste cohesion emerged as the dominant factors governing the strength–porosity–permeability trade-off, guiding subsequent mix optimization.