Information Fusion Method for Tool Machining State Monitoring based on Deep Residual Shrinkage Network and SimAM

This paper proposes a novel approach based on a Deep Residual Shrinkage Network (DRSN) and a Simple, Parameter-Free Attention Module (SimAM) for monitoring the tool wear state in computer numerical control (CNC) machines, using multi-sensor data as input. By collecting vibration, cutting force, and acoustic emission signals, the method converts them into time-frequency images using continuous wavelet transform (CWT) and employs parallel convolutional neural networks (CNNs) for multi-source feature extraction and fusion. On this basis, the DRSN-SimAM model is constructed, which enhances the feature selection and denoising capabilities of the model in strong noise environments through soft thresholding and the parameter-free SimAM attention mechanism. The results show that the proposed method significantly reduces the root mean square error (RMSE) in tool wear prediction to 11.73 μm, outperforming traditional ResNet and DRSN models. This proves its effectiveness in improving the accuracy and robustness of tool condition monitoring, providing reliable technical support for predictive maintenance of tools in intelligent manufacturing.

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Publication Details

Journal
International Journal of Pattern Recognition and Artificial Intelligence
Published
2026-07-22
DOI
https://doi.org/10.1142/s0218001426510080
Primary Topic
Advanced machining processes and optimization
Type
article
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article

Information Fusion Method for Tool Machining State Monitoring based on Deep Residual Shrinkage Network and SimAM

Yang Tian, Wei Teng, Guang Wang
International Journal of Pattern Recognition and Artificial Intelligence
Advanced machining processes and optimization
article

Information Fusion Method for Tool Machining State Monitoring based on Deep Residual Shrinkage Network and SimAM

Yang Tian, Wei Teng, Guang Wang
article en

Abstract

This paper proposes a novel approach based on a Deep Residual Shrinkage Network (DRSN) and a Simple, Parameter-Free Attention Module (SimAM) for monitoring the tool wear state in computer numerical control (CNC) machines, using multi-sensor data as input. By collecting vibration, cutting force, and acoustic emission signals, the method converts them into time-frequency images using continuous wavelet transform (CWT) and employs parallel convolutional neural networks (CNNs) for multi-source feature extraction and fusion. On this basis, the DRSN-SimAM model is constructed, which enhances the feature selection and denoising capabilities of the model in strong noise environments through soft thresholding and the parameter-free SimAM attention mechanism. The results show that the proposed method significantly reduces the root mean square error (RMSE) in tool wear prediction to 11.73 μm, outperforming traditional ResNet and DRSN models. This proves its effectiveness in improving the accuracy and robustness of tool condition monitoring, providing reliable technical support for predictive maintenance of tools in intelligent manufacturing.

International Journal of Pattern Recognition and Artificial Intelligence
Twitter (United States) (US)
Industry, innovation and infrastructure
Openalex Percentile: Top 16%
Advanced machining processes and optimization
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