Mesoscopic Simulation of the Dynamic Damage and Failure Mechanism of Three-Phase Concrete Under Rigid Projectile Penetration

This study aims to clarify the mesoscopic damage evolution mechanisms of concrete subjected to rigid projectile penetration and provide support for the optimal design of high-performance protective structures. Based on the ABAQUS/Explicit finite element framework, a three-phase mesoscopic numerical model of concrete considering aggregate, mortar matrix, and interfacial transition zone (ITZ) is constructed. By combining the random convex polygon algorithm with the background mesh mapping technique, the intrinsic geometric features of stochastic materials such as crushed stone and pebble are accurately characterized. The effects of aggregate geometric characteristics, volume fraction, and projectile motion/geometry parameters (velocity, length–diameter ratio, curvature radius of the warhead CRH) on the damage evolution of the target, penetration depth, and velocity attenuation law are systematically investigated. The results reveal that increased aggregate angularity substantially enlarges both tensile and compressive damage zones and promotes crack bifurcation, which collectively enhances kinetic energy dissipation, reduces penetration depth, and accelerates projectile deceleration. Increasing the aggregate volume fraction can significantly enhance the anti-penetration resistance of the target. A high proportion of aggregate grains effectively enhances the structural toughness by blocking the crack propagation path. Penetration velocity, length–diameter ratio, and CRH are the core elements determining the penetration efficiency, and the increase in their values will lead to a significant increase in penetration depth and induce a change in the damage mode from local failure to large-scale cracking. The mesoscopic model and related conclusions established in this study can provide a theoretical foundation and numerical benchmark for the impact resistance design, optimization, and damage assessment of high-strength concrete protective structures.