A Bio-Based Photopolymer Resin Enabled by Sulfur-Mediated Dynamic Network for High-Resolution Printing and Chemical Recovery

Developing photopolymer resins that combine renewable sourcing, robust mechanical performance, and viable end-of-life recovery within a simple formulation remains a key challenge for sustainable polymer chemistry. Here, we report a bio-based photopolymer resin, EugLA, synthesized from eugenol and lipoic acid through a concise one-step esterification and designed to enable chemical recovery and reprocessing. The resin employs a dual-cure strategy in which ultraviolet (UV) irradiation first fixes the printed geometry, while subsequent thermal treatment at 60 °C drives sulfur-mediated network reorganization, generating a hybrid architecture that integrates dynamic S−S bonds with reinforcing C−S-containing linkages. Spectroscopic and thermomechanical characterization indicates that this reorganization not only provides a structural basis for network recovery and reprocessing, but also progressively strengthens the network, reaching an optimal state after 24 h of post-curing with a tensile strength of 25.9 MPa and a favorable strength−ductility balance. Owing to its good storage stability, workable viscosity, and well-defined curing response, the resin supports digital light processing (DLP) fabrication of complex three-dimensional architectures and high-resolution microfeatures at the 20−30 μm scale. In addition, EugLA demonstrates resin-assisted welding, chemical recovery of the crosslinked network, and proof-of-concept reprinting. This work offers a strategy for designing sustainable photocurable resins by coupling renewable monomer design with sulfur-mediated dynamic network evolution to integrate mechanical performance, processability, and chemical recovery.

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Publication Details

Journal
ACS Sustainable Chemistry & Engineering
Published
2026-07-16
DOI
https://doi.org/10.1021/acssuschemeng.6c03722
Primary Topic
Polymer composites and self-healing
Type
article
Field-Weighted Citation Impact
0.00

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article

A Bio-Based Photopolymer Resin Enabled by Sulfur-Mediated Dynamic Network for High-Resolution Printing and Chemical Recovery

Junfei Tian, Q Chen, Ruitong Liu, Guangxue Chen et al.
ACS Sustainable Chemistry & Engineering
Polymer composites and self-healing
article

A Bio-Based Photopolymer Resin Enabled by Sulfur-Mediated Dynamic Network for High-Resolution Printing and Chemical Recovery

Junfei Tian, Q Chen, Ruitong Liu, Guangxue Chen, Shaokai Zhang, Yaqin Tu
article en

Abstract

Developing photopolymer resins that combine renewable sourcing, robust mechanical performance, and viable end-of-life recovery within a simple formulation remains a key challenge for sustainable polymer chemistry. Here, we report a bio-based photopolymer resin, EugLA, synthesized from eugenol and lipoic acid through a concise one-step esterification and designed to enable chemical recovery and reprocessing. The resin employs a dual-cure strategy in which ultraviolet (UV) irradiation first fixes the printed geometry, while subsequent thermal treatment at 60 °C drives sulfur-mediated network reorganization, generating a hybrid architecture that integrates dynamic S−S bonds with reinforcing C−S-containing linkages. Spectroscopic and thermomechanical characterization indicates that this reorganization not only provides a structural basis for network recovery and reprocessing, but also progressively strengthens the network, reaching an optimal state after 24 h of post-curing with a tensile strength of 25.9 MPa and a favorable strength−ductility balance. Owing to its good storage stability, workable viscosity, and well-defined curing response, the resin supports digital light processing (DLP) fabrication of complex three-dimensional architectures and high-resolution microfeatures at the 20−30 μm scale. In addition, EugLA demonstrates resin-assisted welding, chemical recovery of the crosslinked network, and proof-of-concept reprinting. This work offers a strategy for designing sustainable photocurable resins by coupling renewable monomer design with sulfur-mediated dynamic network evolution to integrate mechanical performance, processability, and chemical recovery.

ACS Sustainable Chemistry & Engineering
Chinese Academy of Tropical Agricultural Sciences (CN), Agricultural Product Processing Research Institute (CN), U.S. Vegetable Laboratory (US), South China University of Technology (CN)
National Natural Science Foundation of China, Natural Science Foundation of Guangdong Province
Responsible consumption and production
Openalex Percentile: Top 17%
Polymer composites and self-healing
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