Dual‐Role Zn Engineering Enables Electron Redistribution and Hierarchical Porosity in Co–N <sub>4</sub> Carbon Nanofibers for Efficient Zinc–Air Batteries

ABSTRACT Developing bifunctional oxygen electrocatalysts with both high intrinsic activity and efficient mass transport remains a key challenge for rechargeable zinc–air batteries (ZABs). Herein, a dual‐role Zn engineering strategy is developed to simultaneously regulate the electronic structure and construct hierarchical porosity in Co–N 4 carbon nanofibers (Zn/Co–N@CNF). During the electrospinning–pyrolysis process, Zn acts as an electronic regulator that modulates the electronic environment of neighboring Co–N 4 sites, inducing electron redistribution and a downward shift of the Co d‐band center to −3.43 eV, thereby optimizing the adsorption energetics of oxygen intermediates. Meanwhile, Zn evaporation serves as a dynamic porogen that promotes the generation of highly dispersed Co sites and induces the formation of hierarchical pores, facilitating mass transport and maximizing active‐site accessibility. First‐principles calculations reveal that the Zn–N 4 /Co–N 4 sites enable optimized oxygen‐intermediate adsorption, leading to ultralow theoretical ORR/OER overpotentials of 0.37/0.43 V. Benefiting from this structural–electronic synergy, Zn/Co–N@CNF exhibits excellent bifunctional oxygen electrocatalytic performance with a low ΔE of 755 mV. When employed as an air cathode, the assembled ZAB delivers a high peak power density of 303 mW cm − 2 and remarkable cycling stability exceeding 1150 h without an additional carbon diffusion layer. This work establishes a dual‐role metal engineering strategy that integrates electronic modulation with hierarchical porosity for constructing high‐performance air electrodes for next‐generation zinc–air batteries.

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Publication Details

Journal
Advanced Functional Materials
Published
2026-07-16
DOI
https://doi.org/10.1002/adfm.77161
Primary Topic
Electrocatalysts for Energy Conversion
Type
article
Field-Weighted Citation Impact
0.00

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article

Dual‐Role Zn Engineering Enables Electron Redistribution and Hierarchical Porosity in Co–N 4 Carbon Nanofibers for Efficient Zinc–Air Batteries

Jinli Qiao, Mohammadhosein Safari, Erhong Song, Akichika Kumatani et al.
Advanced Functional Materials
Electrocatalysts for Energy Conversion
article

Dual‐Role Zn Engineering Enables Electron Redistribution and Hierarchical Porosity in Co–N 4 Carbon Nanofibers for Efficient Zinc–Air Batteries

Jinli Qiao, Mohammadhosein Safari, Erhong Song, Akichika Kumatani, Liyuan Guo, Zhengtong Ji, Jong Min Kim, Nengneng Xu, Xiaoqian Xu, Tuo Lu
article en

Abstract

ABSTRACT Developing bifunctional oxygen electrocatalysts with both high intrinsic activity and efficient mass transport remains a key challenge for rechargeable zinc–air batteries (ZABs). Herein, a dual‐role Zn engineering strategy is developed to simultaneously regulate the electronic structure and construct hierarchical porosity in Co–N 4 carbon nanofibers (Zn/Co–N@CNF). During the electrospinning–pyrolysis process, Zn acts as an electronic regulator that modulates the electronic environment of neighboring Co–N 4 sites, inducing electron redistribution and a downward shift of the Co d‐band center to −3.43 eV, thereby optimizing the adsorption energetics of oxygen intermediates. Meanwhile, Zn evaporation serves as a dynamic porogen that promotes the generation of highly dispersed Co sites and induces the formation of hierarchical pores, facilitating mass transport and maximizing active‐site accessibility. First‐principles calculations reveal that the Zn–N 4 /Co–N 4 sites enable optimized oxygen‐intermediate adsorption, leading to ultralow theoretical ORR/OER overpotentials of 0.37/0.43 V. Benefiting from this structural–electronic synergy, Zn/Co–N@CNF exhibits excellent bifunctional oxygen electrocatalytic performance with a low ΔE of 755 mV. When employed as an air cathode, the assembled ZAB delivers a high peak power density of 303 mW cm − 2 and remarkable cycling stability exceeding 1150 h without an additional carbon diffusion layer. This work establishes a dual‐role metal engineering strategy that integrates electronic modulation with hierarchical porosity for constructing high‐performance air electrodes for next‐generation zinc–air batteries.

Advanced Functional Materials
Donghua University (CN), Jilin University (CN), Tohoku University (JP), Shanghai Institute of Ceramics (CN), University of Chinese Academy of Sciences (CN), Korea Institute of Science and Technology (KR), Chiba Institute of Technology (JP), Hasselt University (BE)
National Natural Science Foundation of China, National Key Research and Development Program of China, Fundamental Research Funds for the Central Universities
Industry, innovation and infrastructure
Openalex Percentile: Top 24%
Electrocatalysts for Energy Conversion
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