Designing Intrinsically Fast-Amorphizing Solid Electrolytes with Low Processing Cost

The processing cost of solid electrolytes (SEs) is a critical yet underexplored barrier to the commercialization of all-solid-state Li batteries, and this issue is a chemical challenge. Some SEs such as Zr-based (oxy)chlorides have commercially feasible raw material cost. However, to reach the highly amorphous state needed for optimal performance, prolonged ball milling of 20−80 h is often needed, incurring prohibitive processing cost. Here, we propose a strategy for designing SEs with intrinsically fast amorphization kinetics: changing the lithium source from the typically employed LiCl to an easily amorphized compound. Using Li 3 PO 4 as the proof-of-concept, the resulting Li 3 PO 4 -ZrCl 4 achieves nearly full amorphization within 3 h of ball milling, lowering the processing cost by ∼90%. Meanwhile, effective amorphization endows the material with an ionic conductivity of 2.23 mS cm −1 and exceptional mechanical compliance, enabling stable all-solid-state cell cycling with an areal capacity of 9.89 mAh cm −2 . This strategy opens a new avenue to SEs with intrinsically low processing cost.

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Publication Details

Journal
ACS Energy Letters
Published
2026-07-16
DOI
https://doi.org/10.1021/acsenergylett.6c01077
Primary Topic
Advanced Battery Materials and Technologies
Type
article
Field-Weighted Citation Impact
0.00

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article

Designing Intrinsically Fast-Amorphizing Solid Electrolytes with Low Processing Cost

Jingming Yao, Fengqian Chen, Zhuoying Zhu, Cheng Ma et al.
ACS Energy Letters
Advanced Battery Materials and Technologies
article

Designing Intrinsically Fast-Amorphizing Solid Electrolytes with Low Processing Cost

Jingming Yao, Fengqian Chen, Zhuoying Zhu, Cheng Ma, Hui Li, Changshun Li, Jianyu Huang, Jun Jiang, Yue Wang, Yi-Xiang Wang, X Y Zhou, Mingrui Yin, Lv Hu
article en

Abstract

The processing cost of solid electrolytes (SEs) is a critical yet underexplored barrier to the commercialization of all-solid-state Li batteries, and this issue is a chemical challenge. Some SEs such as Zr-based (oxy)chlorides have commercially feasible raw material cost. However, to reach the highly amorphous state needed for optimal performance, prolonged ball milling of 20−80 h is often needed, incurring prohibitive processing cost. Here, we propose a strategy for designing SEs with intrinsically fast amorphization kinetics: changing the lithium source from the typically employed LiCl to an easily amorphized compound. Using Li 3 PO 4 as the proof-of-concept, the resulting Li 3 PO 4 -ZrCl 4 achieves nearly full amorphization within 3 h of ball milling, lowering the processing cost by ∼90%. Meanwhile, effective amorphization endows the material with an ionic conductivity of 2.23 mS cm −1 and exceptional mechanical compliance, enabling stable all-solid-state cell cycling with an areal capacity of 9.89 mAh cm −2 . This strategy opens a new avenue to SEs with intrinsically low processing cost.

ACS Energy Letters
University of Science and Technology of China (CN), Yanshan University (CN), Hefei University (CN), Hefei National Center for Physical Sciences at Nanoscale (CN), Microscale (United States) (US), New Technology (Israel) (IL), Nano Energy (South Africa) (ZA), State Key Laboratory of Metastable Materials Science and Technology
National Natural Science Foundation of China, Chinese Academy of Sciences, Natural Science Foundation of Hebei Province, University of Science and Technology of China, Fundamental Research Funds for the Central Universities
Openalex Percentile: Top 15%
Advanced Battery Materials and Technologies
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