Simulation-driven design of a cell-to-pack battery pack for electrified refrigerated vehicles

ABSTRACT: This work presents the design and simulation-based validation of a next-generation cell-to-pack battery system for hybrid-electric refrigerated transport. The configuration integrates a welded stainless-steel frame, liquid-cooling system, and power-electronics module within a compact modular structure that improves assembly efficiency and adaptability. Finite-element and thermal analyses confirmed compliance with vibration and thermal requirements, achieving improved volumetric efficiency and scalability. The results provide a validated foundation for prototyping and future optimization.

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Publication Details

Journal
Proceedings of the Design Society
Published
2026-07-02
DOI
https://doi.org/10.1017/pds.2026.10685
Primary Topic
Advanced Battery Technologies Research
Type
article
Field-Weighted Citation Impact
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Simulation-driven design of a cell-to-pack battery pack for electrified refrigerated vehicles

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Proceedings of the Design Society
Advanced Battery Technologies Research
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Simulation-driven design of a cell-to-pack battery pack for electrified refrigerated vehicles

Duarte Mota, David Serrão, Catarina Costa, Flávia Barbosa, Guilherme Martins, Ricardo Soares, Luís Encerrabodes, Catarina Rebelo, Luís Garrido, Ângelo Marques
article en

Abstract

ABSTRACT: This work presents the design and simulation-based validation of a next-generation cell-to-pack battery system for hybrid-electric refrigerated transport. The configuration integrates a welded stainless-steel frame, liquid-cooling system, and power-electronics module within a compact modular structure that improves assembly efficiency and adaptability. Finite-element and thermal analyses confirmed compliance with vibration and thermal requirements, achieving improved volumetric efficiency and scalability. The results provide a validated foundation for prototyping and future optimization.

Proceedings of the Design SocietyVol. 6
National Institute of Statistics and Geography (MX), Polo d’Innovazione di Genomica (IT), International Iberian Nanotechnology Laboratory (PT), Attention Deficit Disorder Treatment Center (US)
Affordable and clean energy
Openalex Percentile: Top 12%
Advanced Battery Technologies Research
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