In Situ Catalytic Modification of Phenolic Resin Pyrolytic Carbon Using Cupric Tartrate-Derived Cu Nanoparticles: Microstructure Evolution and Oxidation Behavior

Phenolic resin is widely used as a binder in high-temperature industries; however, its pyrolysis generally yields isotropic glassy carbon, which strongly influences its high-temperature oxidation behavior. In this work, cupric tartrate was introduced as a catalyst precursor to investigate its effects on the thermal decomposition behavior, microstructural evolution, and oxidation behavior of the phenolic resin pyrolytic carbon. Upon heating, cupric tartrate decomposed at 250–320 °C into nanoscale Cu/Cu2O composites, which were then converted into metallic Cu nanoparticles through reduction by gaseous products generated during the pyrolysis of phenolic resin. The in situ formed Cu nanoparticles were associated with the growth of tapered carbon nanofibers (CNFs), reaching maximum lengths of 30–50 μm at 700 °C. Based on the observed microstructural features and established literature reports, a dissolution–precipitation pathway is proposed to rationalize the formation of these CNFs. The presence of Cu-catalyzed CNFs correlates with enhanced structural ordering of the pyrolytic carbon, as reflected by reduced ID/IG ratios, and with an increased apparent oxidation activation energy in the selected fitting region (from 103.73 to 137.45 kJ/mol). Overall, this work demonstrates a facile strategy in which cupric tartrate serves as an effective catalyst precursor that generates Cu nanoparticles in situ; these nanoparticles then catalyze CNF growth from phenolic resin, enabling the construction of low-dimensional carbon nanostructures.