Automatic assessment of rust level on screws using convolutional neural networks

ABSTRACT: This paper presents a deep learning-based approach to automatically classify the rust level of screws using ResNet-18 and MobileNetV3 convolutional neural networks. A controlled salt-spray chamber was used to simulate corrosion on metal screws over 0h, 48h, 96h, and 168h of exposure. Images were processed with a circle-detection algorithm to extract individual screws, followed by data augmentation and training. The final models achieved a classification accuracy greater than 94% on the validation set.

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Publication Details

Journal
Proceedings of the Design Society
Published
2026-07-02
DOI
https://doi.org/10.1017/pds.2026.10602
Primary Topic
Structural Integrity and Reliability Analysis
Type
article
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article

Automatic assessment of rust level on screws using convolutional neural networks

Marco Mandolini, Luca Manuguerra, Giovanni Formentini, Sylvain Dimanche
Proceedings of the Design Society
Structural Integrity and Reliability Analysis
article

Automatic assessment of rust level on screws using convolutional neural networks

Marco Mandolini, Luca Manuguerra, Giovanni Formentini, Sylvain Dimanche
article en

Abstract

ABSTRACT: This paper presents a deep learning-based approach to automatically classify the rust level of screws using ResNet-18 and MobileNetV3 convolutional neural networks. A controlled salt-spray chamber was used to simulate corrosion on metal screws over 0h, 48h, 96h, and 168h of exposure. Images were processed with a circle-detection algorithm to extract individual screws, followed by data augmentation and training. The final models achieved a classification accuracy greater than 94% on the validation set.

Proceedings of the Design SocietyVol. 6
Marche Polytechnic University (IT), Momentum Research (US), Polytech Lille (FR)
Openalex Percentile: Top 13%
Structural Integrity and Reliability Analysis
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Automatic assessment of rust level on screws using convolutional neural networks — Marco Mandolini, Luca Manuguerra, et al. · Proceedings of the Design Society (2026) | TGRS Research Map | TGRS