A Renewable Solar‐Thermal Pathway for Complete Red Mud Upcycling

ABSTRACT Red mud, the highly alkaline by‐product of the Bayer alumina process, creates a major environmental challenge. Global annual production exceeds 180 million tons, with accumulated stockpiles nearing 4 billion tons, posing significant disposal risks. This perspective outlines an innovative multistage pathway for complete valorization of this residue via a circular economy model. It integrates: (1) neutralization and chemical activation of red mud; (2) recovery of critical trace metals (e.g., Sc, V, and rare earth elements [REEs]) to reduce toxicity and generate economic value; and (3) hydrothermal conversion of the remaining aluminosilicate residue into high‐performance ZSM‐5 zeolite. Central to this sustainable process is concentrated solar power (CSP), which provides the high‐temperature thermal energy for calcination and synthesis, decoupling it from fossil fuels. The resulting ZSM‐5 zeolite applies directly in catalysis, construction, and environmental remediation, closing the material loop.

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Publication Details

Journal
Chemical Engineering & Technology
Published
2026-07-01
DOI
https://doi.org/10.1002/ceat.70270
Primary Topic
Bauxite Residue and Utilization
Type
article
Field-Weighted Citation Impact
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article

A Renewable Solar‐Thermal Pathway for Complete Red Mud Upcycling

Alberto Boretti
Chemical Engineering & Technology
Bauxite Residue and Utilization
article

A Renewable Solar‐Thermal Pathway for Complete Red Mud Upcycling

Alberto Boretti
article en

Abstract

ABSTRACT Red mud, the highly alkaline by‐product of the Bayer alumina process, creates a major environmental challenge. Global annual production exceeds 180 million tons, with accumulated stockpiles nearing 4 billion tons, posing significant disposal risks. This perspective outlines an innovative multistage pathway for complete valorization of this residue via a circular economy model. It integrates: (1) neutralization and chemical activation of red mud; (2) recovery of critical trace metals (e.g., Sc, V, and rare earth elements [REEs]) to reduce toxicity and generate economic value; and (3) hydrothermal conversion of the remaining aluminosilicate residue into high‐performance ZSM‐5 zeolite. Central to this sustainable process is concentrated solar power (CSP), which provides the high‐temperature thermal energy for calcination and synthesis, decoupling it from fossil fuels. The resulting ZSM‐5 zeolite applies directly in catalysis, construction, and environmental remediation, closing the material loop.

Chemical Engineering & TechnologyVol. 49(7)
Responsible consumption and production
Openalex Percentile: Top 13%
Bauxite Residue and Utilization
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