Binder-Centered Design of Sustainable Liquid Metal Composites for Adaptive Soft Energy Storage Systems: A Framework-Driven Perspective Review

Gallium (Ga)-based liquid metal (LM) composites, particularly those based on eutectic gallium–indium (EGaIn) and related alloys, have emerged as a promising materials platform for soft and deformable energy storage owing to their unique combination of metallic conductivity, fluidic deformability, and adaptive interfaces. Despite rapid advances in LM-enabled devices, binders remain insufficiently understood and are still commonly regarded as passive structural components. Here, we present a comprehensive binder-centered perspective for LM composites, establishing the binder as a key regulator of electro-chemo-mechanical coupling, interfacial stability, transport behavior, and processability in soft energy systems. We show that tailored binder chemistries in Ga-based LM systems—including stretchable batteries, printable conductors, and soft electrochemical devices—govern LM droplet dispersion, suppress coalescence and leakage, and preserve conductive percolation under large deformation, while enabling room-temperature fabrication and printability through rheological regulation and interfacial wetting. Beyond mechanical confinement, emerging binder functionalities—including dynamic bonding, supramolecular interactions, ionically conductive networks, and reversible polymer architectures—enable self-healing interfaces, adaptive transport pathways, and robust adhesion in deformable devices. By integrating recent advances in stretchable batteries, flexible supercapacitors, printable electronics, and multifunctional soft energy systems, we establish a unified multiscale framework linking binder molecular design to device-level electrochemical and mechanical performance. We further discuss sustainability and manufacturing considerations, including recyclable polymer networks, low-temperature fabrication, and scalable processing strategies. Finally, we outline current challenges and future opportunities toward programmable binder systems with tunable viscoelasticity, interfacial reactivity, and adaptive functionality. This Review establishes binder-centered engineering as a key pathway for transforming LM composites from proof-of-concept materials into resilient, manufacturable, and multifunctional soft energy technologies for wearable, stretchable, and biointegrated electronics.

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Publication Details

Journal
Polymers
Published
2026-07-02
DOI
https://doi.org/10.3390/polym18131650
Primary Topic
Advanced Sensor and Energy Harvesting Materials
Type
article
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article

Binder-Centered Design of Sustainable Liquid Metal Composites for Adaptive Soft Energy Storage Systems: A Framework-Driven Perspective Review

Elahe Parvini, Abdollah Hajalilou
Polymers
Advanced Sensor and Energy Harvesting Materials
article

Binder-Centered Design of Sustainable Liquid Metal Composites for Adaptive Soft Energy Storage Systems: A Framework-Driven Perspective Review

Elahe Parvini, Abdollah Hajalilou
article en

Abstract

Gallium (Ga)-based liquid metal (LM) composites, particularly those based on eutectic gallium–indium (EGaIn) and related alloys, have emerged as a promising materials platform for soft and deformable energy storage owing to their unique combination of metallic conductivity, fluidic deformability, and adaptive interfaces. Despite rapid advances in LM-enabled devices, binders remain insufficiently understood and are still commonly regarded as passive structural components. Here, we present a comprehensive binder-centered perspective for LM composites, establishing the binder as a key regulator of electro-chemo-mechanical coupling, interfacial stability, transport behavior, and processability in soft energy systems. We show that tailored binder chemistries in Ga-based LM systems—including stretchable batteries, printable conductors, and soft electrochemical devices—govern LM droplet dispersion, suppress coalescence and leakage, and preserve conductive percolation under large deformation, while enabling room-temperature fabrication and printability through rheological regulation and interfacial wetting. Beyond mechanical confinement, emerging binder functionalities—including dynamic bonding, supramolecular interactions, ionically conductive networks, and reversible polymer architectures—enable self-healing interfaces, adaptive transport pathways, and robust adhesion in deformable devices. By integrating recent advances in stretchable batteries, flexible supercapacitors, printable electronics, and multifunctional soft energy systems, we establish a unified multiscale framework linking binder molecular design to device-level electrochemical and mechanical performance. We further discuss sustainability and manufacturing considerations, including recyclable polymer networks, low-temperature fabrication, and scalable processing strategies. Finally, we outline current challenges and future opportunities toward programmable binder systems with tunable viscoelasticity, interfacial reactivity, and adaptive functionality. This Review establishes binder-centered engineering as a key pathway for transforming LM composites from proof-of-concept materials into resilient, manufacturable, and multifunctional soft energy technologies for wearable, stretchable, and biointegrated electronics.

PolymersVol. 18(13)
Institute for Systems Engineering and Computers (PT), University of Coimbra (PT), Universidade Nova de Lisboa (PT)
Openalex Percentile: Top 13%
Advanced Sensor and Energy Harvesting Materials
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