Automation of part preparation for PBF-LB/M-based additive repair of turbine blades

ABSTRACT: Turbine blades are high-value components whose replacement is costly and slow, increasing the demand for effective repair strategies. Although PBF-LB/M supports precise additive repair, its application is limited by manual and time-intensive part preparation. This work introduces an automated digital workflow for cutting plane definition, repair geometry reconstruction and part alignment, improving reproducibility and reducing preparation time in PBF-LB/M-based turbine blade repair.

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Publication Details

Journal
Proceedings of the Design Society
Published
2026-07-02
DOI
https://doi.org/10.1017/pds.2026.10558
Primary Topic
Additive Manufacturing Materials and Processes
Type
article
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article

Automation of part preparation for PBF-LB/M-based additive repair of turbine blades

Jens Niedermeyer, Marcus Oel, Ina Meyer, Roland Lachmayer et al.
Proceedings of the Design Society
Additive Manufacturing Materials and Processes
article

Automation of part preparation for PBF-LB/M-based additive repair of turbine blades

Jens Niedermeyer, Marcus Oel, Ina Meyer, Roland Lachmayer, Hans-Henrik Westermann, Lennart Mesecke, Myriam Maalaoui, Weijia Yu
article en

Abstract

ABSTRACT: Turbine blades are high-value components whose replacement is costly and slow, increasing the demand for effective repair strategies. Although PBF-LB/M supports precise additive repair, its application is limited by manual and time-intensive part preparation. This work introduces an automated digital workflow for cutting plane definition, repair geometry reconstruction and part alignment, improving reproducibility and reducing preparation time in PBF-LB/M-based turbine blade repair.

Proceedings of the Design SocietyVol. 6
Leibniz University Hannover (DE)
Affordable and clean energy
Openalex Percentile: Top 14%
Additive Manufacturing Materials and Processes
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