Bio-Based Recyclable Thermosets: From Renewable Sources to Circular Materials

Integrating dynamic covalent networks with bio-based resources offers a powerful strategy to create recyclable thermosets while mitigating environmental and resource-related risks, advancing materials development toward a circular economy. Beyond sustainability, the structural diversity and functionality of renewable feedstock provide unique opportunities to design bio-based thermosets with tailored properties and advanced performance. This review summarizes recent progress in bio-based recyclable thermosetting polymers, with particular emphasis on the rational selection of renewable building blocks and their incorporation into recyclable, reprocessable, and high-performance networks. Key bio-derived functional motifs are discussed in terms of their reactivity, availability, and compatibility with dynamic covalent chemistries. Representative examples demonstrate closed-loop recycling, self-healing, stress relaxation, and shape reconfiguration without sacrificing mechanical integrity. Applications in carbon-fiber-reinforced polymer composites, flame-retardant materials, adhesives, and foams are highlighted to illustrate translational potential. Finally, remaining challenges and future opportunities are discussed, providing design principles for next-generation sustainable thermosets.

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Publication Details

Journal
ACS Materials Letters
Published
2026-07-02
DOI
https://doi.org/10.1021/acsmaterialslett.6c00126
Primary Topic
Polymer composites and self-healing
Type
article
Field-Weighted Citation Impact
0.00

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article

Bio-Based Recyclable Thermosets: From Renewable Sources to Circular Materials

Xiaotong Fan, Wendy Rusli, Enyi Ye, Jie Zheng et al.
ACS Materials Letters
Polymer composites and self-healing
article

Bio-Based Recyclable Thermosets: From Renewable Sources to Circular Materials

Xiaotong Fan, Wendy Rusli, Enyi Ye, Jie Zheng, Dan Kai, Xian Jun Loh, Zibiao Li, Claire Yu Qing Neo
article en

Abstract

Integrating dynamic covalent networks with bio-based resources offers a powerful strategy to create recyclable thermosets while mitigating environmental and resource-related risks, advancing materials development toward a circular economy. Beyond sustainability, the structural diversity and functionality of renewable feedstock provide unique opportunities to design bio-based thermosets with tailored properties and advanced performance. This review summarizes recent progress in bio-based recyclable thermosetting polymers, with particular emphasis on the rational selection of renewable building blocks and their incorporation into recyclable, reprocessable, and high-performance networks. Key bio-derived functional motifs are discussed in terms of their reactivity, availability, and compatibility with dynamic covalent chemistries. Representative examples demonstrate closed-loop recycling, self-healing, stress relaxation, and shape reconfiguration without sacrificing mechanical integrity. Applications in carbon-fiber-reinforced polymer composites, flame-retardant materials, adhesives, and foams are highlighted to illustrate translational potential. Finally, remaining challenges and future opportunities are discussed, providing design principles for next-generation sustainable thermosets.

ACS Materials Letters
Agency for Science, Technology and Research (SG), National University of Singapore (SG), Institute of Materials Research and Engineering (SG)
Agency for Science, Technology and Research
Affordable and clean energy
Openalex Percentile: Top 16%
Polymer composites and self-healing
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