Laser Micro/Nanofabrication of Superhydrophobic Surfaces: Fundamentals, Processing Strategies, and Applications

Laser micro/nanoprocessing has emerged as an effective strategy for the fabrication of superhydrophobic and superamphiphobic surfaces owing to its high precision, broad material compatibility, and flexible processing capability. This review systematically summarizes recent advances in laser-based fabrication of functional wetting interfaces. The two primary processing pathways, laser ablation and laser-induced structuring, are comparatively discussed, with emphasis on the processing–structure–property relationships of metallic, polymeric, and ceramic substrates. Representative applications, including anti-icing and anti-frosting, anti-fogging, corrosion resistance, oil–water separation, and antibacterial surfaces, are further reviewed to highlight the engineering potential of laser-fabricated superhydrophobic interfaces. Despite significant progress, challenges related to processing efficiency, long-term durability, fabrication cost, and process controllability remain. Future research is expected to focus on intelligent process optimization, high-throughput manufacturing, environmentally friendly modification strategies, and multifunctional integration, thereby accelerating the transition of laser-fabricated superhydrophobic surfaces from laboratory research to large-scale industrial applications.

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Publication Details

Journal
Coatings
Published
2026-07-01
DOI
https://doi.org/10.3390/coatings16070788
Primary Topic
Surface Modification and Superhydrophobicity
Type
article
Field-Weighted Citation Impact
0.00

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Laser Micro/Nanofabrication of Superhydrophobic Surfaces: Fundamentals, Processing Strategies, and Applications

Meixue He, Yongling Wu, Yuanyuan Hou, Mingming Liu et al.
Coatings
Surface Modification and Superhydrophobicity
article

Laser Micro/Nanofabrication of Superhydrophobic Surfaces: Fundamentals, Processing Strategies, and Applications

Meixue He, Yongling Wu, Yuanyuan Hou, Mingming Liu, Gang Li, Wen Mu
article en

Abstract

Laser micro/nanoprocessing has emerged as an effective strategy for the fabrication of superhydrophobic and superamphiphobic surfaces owing to its high precision, broad material compatibility, and flexible processing capability. This review systematically summarizes recent advances in laser-based fabrication of functional wetting interfaces. The two primary processing pathways, laser ablation and laser-induced structuring, are comparatively discussed, with emphasis on the processing–structure–property relationships of metallic, polymeric, and ceramic substrates. Representative applications, including anti-icing and anti-frosting, anti-fogging, corrosion resistance, oil–water separation, and antibacterial surfaces, are further reviewed to highlight the engineering potential of laser-fabricated superhydrophobic interfaces. Despite significant progress, challenges related to processing efficiency, long-term durability, fabrication cost, and process controllability remain. Future research is expected to focus on intelligent process optimization, high-throughput manufacturing, environmentally friendly modification strategies, and multifunctional integration, thereby accelerating the transition of laser-fabricated superhydrophobic surfaces from laboratory research to large-scale industrial applications.

CoatingsVol. 16(7)
Shandong University of Technology (CN), Civil Aviation Flight University of China (CN)
National Natural Science Foundation of China
Responsible consumption and production
Openalex Percentile: Top 16%
Surface Modification and Superhydrophobicity
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