Study on the Multiphase Flow During Top‐Bottom Combined Blowing BOF Steelmaking Process

To investigate the multiphase flow (oxygen–steel–slag–argon) and splashing phenomena within a 210‐ton converter operated under top–bottom combined blowing conditions, a three‐dimensional numerical simulation model was established. This simulation integrated the Realizable k ‐ ε model, the volume of fluid model, and the discrete phase model. The molten steel was not exposed to the oxygen when the top‐blown oxygen flow rate was 40 000 m 3 /h, and the oxygen jet directly contacted the molten steel at top‐blown gas flow rates of 44 000 and 48 000 m 3 /h. The maximum jet speed increased from 17.21 to 163.04 m/s as the top‐blown gas flow rate increased from 40 000 to 48 000 m 3 /h. Meanwhile, the deflection angle of the oxygen jet first increased and then decreased. A positive correlation was observed between the jet speed and the blowing number. The maximum blowing number increased from 0.52 to 19.82 as the oxygen jet flow rate increased from 40 000 to 48 000 m 3 /h. The empirical formula for cavity depth containing two layers of fluid was obtained.

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Publication Details

Journal
steel research international
Published
2026-06-29
DOI
https://doi.org/10.1002/srin.70595
Primary Topic
Metallurgical Processes and Thermodynamics
Type
article
Field-Weighted Citation Impact
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article

Study on the Multiphase Flow During Top‐Bottom Combined Blowing BOF Steelmaking Process

Xinyu Cai, Lifeng Zhang, Wei Chen
steel research international
Metallurgical Processes and Thermodynamics
article

Study on the Multiphase Flow During Top‐Bottom Combined Blowing BOF Steelmaking Process

Xinyu Cai, Lifeng Zhang, Wei Chen
article en

Abstract

To investigate the multiphase flow (oxygen–steel–slag–argon) and splashing phenomena within a 210‐ton converter operated under top–bottom combined blowing conditions, a three‐dimensional numerical simulation model was established. This simulation integrated the Realizable k ‐ ε model, the volume of fluid model, and the discrete phase model. The molten steel was not exposed to the oxygen when the top‐blown oxygen flow rate was 40 000 m 3 /h, and the oxygen jet directly contacted the molten steel at top‐blown gas flow rates of 44 000 and 48 000 m 3 /h. The maximum jet speed increased from 17.21 to 163.04 m/s as the top‐blown gas flow rate increased from 40 000 to 48 000 m 3 /h. Meanwhile, the deflection angle of the oxygen jet first increased and then decreased. A positive correlation was observed between the jet speed and the blowing number. The maximum blowing number increased from 0.52 to 19.82 as the oxygen jet flow rate increased from 40 000 to 48 000 m 3 /h. The empirical formula for cavity depth containing two layers of fluid was obtained.

steel research international
North China University of Technology (CN)
Openalex Percentile: Top 13%
Metallurgical Processes and Thermodynamics
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