Droplet impact dynamics on micropillar-structured surfaces with heterogeneous wettability

Droplet impingement is one of the most common phenomena in nature. However, the impact dynamics of droplets on structured heterogeneous wettability surfaces remain little explored. In this work, an investigation is conducted into the droplet impact on heterogeneous wettability surfaces composed of superhydrophobic micropillars on a hydrophilic substrate, by using an improved phase-field lattice Boltzmann model. In particular, the effects of surface geometry and impact conditions on droplet bouncing and wetting behaviours are scrutinised. Four distinct impact outcomes are identified: complete bouncing, pancake bouncing, partial wetting and complete wetting. Based on the competition among capillary, inertial and viscous forces, an analytical model is proposed to predict the maximum droplet penetration depth within the pillar gaps. A transition diagram is constructed to distinguish these different impact outcomes, with regime boundaries derived from the proposed analytical model. Finally, from the perspective of energy analysis, both the evolution of the energy budget and the surface energy distribution during the droplet impact process are revealed. These findings provide guidance for the design of heterogeneous wettability surfaces, enabling predictable control over droplet bouncing and wetting behaviours.