A method for integrated monitoring of process multiple indicators based on quality‐aware network

Abstract The running status of production process often contains multiple evaluation indicators, including economy, output, energy consumption, and other evaluation indicators. Complex industrial process monitoring needs to consider the correlation and support of information between multiple indicators. This paper proposes a method for integrated monitoring of process multiple indicators based on quality‐aware network (QAN). This method introduces a correlation measure to screen the variables related to the indicators, and uses the self‐attention mechanism to mine the interconnection relationship between the variables, establishing the ‘quality‐source graph’ of multiple indicators. The method starts from the quality source graph space which is strongly correlated with the index, and uses the structural topology which contains the interconnection relationship between the process variables to realize the division of the index correlation feature space, which improves the fault detection ability of the method for single index correlation. Two quality‐source graph fusion methods are proposed to address varying emphasis on multi‐index monitoring in actual production: experience setting and machine self‐learning. Experiments on Tennessee Eastman process and ammonia synthesis process showed that QAN can fuse the quality source map through experience setting and self‐learning mechanism, and realize the comprehensive monitoring of process operation.

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Publication Details

Journal
The Canadian Journal of Chemical Engineering
Published
2026-06-29
DOI
https://doi.org/10.1002/cjce.70484
Primary Topic
Fault Detection and Control Systems
Type
article
Field-Weighted Citation Impact
0.00

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article

A method for integrated monitoring of process multiple indicators based on quality‐aware network

Jiayi Wang, Shuai Tan, Xin Cheng, Zhiya Zhang et al.
The Canadian Journal of Chemical Engineering
Fault Detection and Control Systems
article

A method for integrated monitoring of process multiple indicators based on quality‐aware network

Jiayi Wang, Shuai Tan, Xin Cheng, Zhiya Zhang, Zhiyun Chen, Yuan Qiu, Zhen Pan
article en

Abstract

Abstract The running status of production process often contains multiple evaluation indicators, including economy, output, energy consumption, and other evaluation indicators. Complex industrial process monitoring needs to consider the correlation and support of information between multiple indicators. This paper proposes a method for integrated monitoring of process multiple indicators based on quality‐aware network (QAN). This method introduces a correlation measure to screen the variables related to the indicators, and uses the self‐attention mechanism to mine the interconnection relationship between the variables, establishing the ‘quality‐source graph’ of multiple indicators. The method starts from the quality source graph space which is strongly correlated with the index, and uses the structural topology which contains the interconnection relationship between the process variables to realize the division of the index correlation feature space, which improves the fault detection ability of the method for single index correlation. Two quality‐source graph fusion methods are proposed to address varying emphasis on multi‐index monitoring in actual production: experience setting and machine self‐learning. Experiments on Tennessee Eastman process and ammonia synthesis process showed that QAN can fuse the quality source map through experience setting and self‐learning mechanism, and realize the comprehensive monitoring of process operation.

The Canadian Journal of Chemical Engineering
East China University of Science and Technology (CN), Shanghai Industrial Technology Institute (CN), Shanghai Institute of Computing Technology (CN), Shanghai Institute of Technology (CN)
National Natural Science Foundation of China
Affordable and clean energy
Openalex Percentile: Top 9%
Fault Detection and Control Systems
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