Inducible rAAV producer cell lines yield vectors equivalent to transient transfection: a physicochemical and biological comparison

Recombinant adeno-associated virus (rAAV) is one of the most widely used viral vectors in gene therapy. Currently, rAAV is commonly produced by plasmid transient transfection (TT) into host cells; however, the requirement for transfection limits scalability in manufacturing. To overcome this limitation, transfection-free production methods using inducible producer cell lines (PCLs)-in which essential genes for rAAV production are integrated into the host genome-have been actively developed. Despite the promise of PCL technology, comprehensive evidence showing that PCL-derived rAAV particles are equivalent to those produced by the conventional TT method has been lacking. In this study, we established an inducible rAAV PCL using a newly designed single plasmid harboring all genes necessary for rAAV production. Through a single selection step, we successfully isolated a high-yield single-cell clone. Physicochemical analyses of the produced rAAV, including capsid protein composition, genome packaging length, and sedimentation coefficient, confirmed equivalence between PCL-derived rAAV and that produced by conventional transient transfection. Furthermore, biological evaluation demonstrated that PCL-derived and transfection-derived rAAV exhibited comparable infectivity and transduction profiles both in HeLa cells in vitro and in the mouse brain in vivo. These results demonstrate that PCL-derived rAAV particles are equivalent to those from the TT method, highlighting that our inducible PCL approach is a promising platform for scalable rAAV production.

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Journal
Scientific Reports
Published
2026-06-26
DOI
https://doi.org/10.1038/s41598-026-56897-5
Primary Topic
Virus-based gene therapy research
Type
article
Field-Weighted Citation Impact
0.00

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article

Inducible rAAV producer cell lines yield vectors equivalent to transient transfection: a physicochemical and biological comparison

Hirokazu Hirai, Yusuke Mori, Ryo Aoki, Takaaki Kurinomaru et al.
Scientific Reports
Virus-based gene therapy research
article

Inducible rAAV producer cell lines yield vectors equivalent to transient transfection: a physicochemical and biological comparison

Hirokazu Hirai, Yusuke Mori, Ryo Aoki, Takaaki Kurinomaru, Taichi Muraguchi, Yuki Uchida, Susumu Uchiyama
article en

Abstract

Recombinant adeno-associated virus (rAAV) is one of the most widely used viral vectors in gene therapy. Currently, rAAV is commonly produced by plasmid transient transfection (TT) into host cells; however, the requirement for transfection limits scalability in manufacturing. To overcome this limitation, transfection-free production methods using inducible producer cell lines (PCLs)-in which essential genes for rAAV production are integrated into the host genome-have been actively developed. Despite the promise of PCL technology, comprehensive evidence showing that PCL-derived rAAV particles are equivalent to those produced by the conventional TT method has been lacking. In this study, we established an inducible rAAV PCL using a newly designed single plasmid harboring all genes necessary for rAAV production. Through a single selection step, we successfully isolated a high-yield single-cell clone. Physicochemical analyses of the produced rAAV, including capsid protein composition, genome packaging length, and sedimentation coefficient, confirmed equivalence between PCL-derived rAAV and that produced by conventional transient transfection. Furthermore, biological evaluation demonstrated that PCL-derived and transfection-derived rAAV exhibited comparable infectivity and transduction profiles both in HeLa cells in vitro and in the mouse brain in vivo. These results demonstrate that PCL-derived rAAV particles are equivalent to those from the TT method, highlighting that our inducible PCL approach is a promising platform for scalable rAAV production.

Scientific Reports
Osaka Gakuin University (JP), Gunma University (JP), Fujifilm (Japan) (JP), Minoh City Hospital (JP), The University of Osaka (JP)
Fujifilm Corporation
Openalex Percentile: Top 7%
Virus-based gene therapy research
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