Enhanced Thermal Performance of Finned Heat Exchangers With Beeswax‐Based Phase Change Materials: Optimization and Comparative Analysis

ABSTRACT This study examines a compact latent heat thermal storage system featuring a finned‐tube helical heat exchanger and two phase change materials: pure beeswax and a beeswax–paraffin eutectic mixture. Experimental charging and discharging processes were performed at flow rates ranging from 40 to 100 L/h to evaluate the influence of operational parameters on the system's thermal behavior. The system would demonstrate high reliability, with temperature deviations below ±1.1%, and melting time would be cut by up to 50% at higher flow rates. Although faster melting would come at the cost of lower effectiveness, solidification would remain highly efficient, reaching up to 0.93. The study would also highlight a clear shift from convective limitations at low flow rates to PCM‐conductivity limitations at higher ones. Throughout all tests, natural beeswax would offer superior thermal stability and outlet‐temperature uniformity. With efficiencies near 0.9 and C‐factors around 0.019, the compact finned‐tube design would outperform conventional systems, suggesting that such enhanced geometries coupled with natural PCMs could offer a highly effective and sustainable solution for low‐temperature thermal energy storage.

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Publication Details

Journal
Heat Transfer
Published
2026-06-25
DOI
https://doi.org/10.1002/htj.70296
Primary Topic
Phase Change Materials Research
Type
article
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article

Enhanced Thermal Performance of Finned Heat Exchangers With Beeswax‐Based Phase Change Materials: Optimization and Comparative Analysis

Bendida Medjahed, Sana Dardouri
Heat Transfer
Phase Change Materials Research
article

Enhanced Thermal Performance of Finned Heat Exchangers With Beeswax‐Based Phase Change Materials: Optimization and Comparative Analysis

Bendida Medjahed, Sana Dardouri
article en

Abstract

ABSTRACT This study examines a compact latent heat thermal storage system featuring a finned‐tube helical heat exchanger and two phase change materials: pure beeswax and a beeswax–paraffin eutectic mixture. Experimental charging and discharging processes were performed at flow rates ranging from 40 to 100 L/h to evaluate the influence of operational parameters on the system's thermal behavior. The system would demonstrate high reliability, with temperature deviations below ±1.1%, and melting time would be cut by up to 50% at higher flow rates. Although faster melting would come at the cost of lower effectiveness, solidification would remain highly efficient, reaching up to 0.93. The study would also highlight a clear shift from convective limitations at low flow rates to PCM‐conductivity limitations at higher ones. Throughout all tests, natural beeswax would offer superior thermal stability and outlet‐temperature uniformity. With efficiencies near 0.9 and C‐factors around 0.019, the compact finned‐tube design would outperform conventional systems, suggesting that such enhanced geometries coupled with natural PCMs could offer a highly effective and sustainable solution for low‐temperature thermal energy storage.

Heat Transfer
University of Monastir (TN), Université de Mostaganem (DZ), University of Gafsa (TN)
Responsible consumption and production
Openalex Percentile: Top 12%
Phase Change Materials Research
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