CPGAN: A Multi-Input Conditional Generative Adversarial Network for Rapid Prediction of Microstructure and Field Evolution

Predicting the evolution of microstructure and field quantities under varying processing and loading conditions is a central challenge in computational materials science and metal additive manufacturing (AM). While deep learning (DL) methods offer ultra-fast prediction capabilities post-training, existing models often struggle with poor spatial and temporal extrapolation, high parameter burdens, and an inability to effectively integrate diverse conditioning parameters alongside high-dimensional input fields. To address these bottlenecks, we propose a novel conditional generative adversarial network (CPGAN), which is designed to seamlessly ingest both initial fields and governing condition parameters. The CPGAN framework offers three distinct advantages: (1) it accurately maps the combined effects of initial states and process conditions onto evolved fields; (2) it demonstrates robust extrapolation capabilities across diverse spatial and temporal scales, including the unique ability to natively generate high-resolution rectangular domains; and (3) it achieves superior predictive accuracy and training stability compared to standard convolutional baselines by effectively suppressing spurious artifacts. We validate CPGAN’s performance against rigorous physics-based ground truths across three representative engineering applications: porosity evolution in selective laser sintering (SLS), spatial distribution of 2D von Mises stress fields in solid structures, and the spatiotemporal evolution of grain growth. The results confirm that CPGAN is a highly adaptable and efficient surrogate model, capable of simulating continuous structural and morphological evolutions even when driven by highly non-uniform spatial or temporal kinetics.