Decoupled Graph Attention Modeling and Anomaly Traceability Method for Multisystem Coupling in SLM Equipment

Selective laser melting (SLM) equipment operates as a complex cyber–physical system, wherein strong implicit coupling among internal subsystems presents significant challenges for condition monitoring and fault diagnosis. Existing deep learning methods often suffer from feature submersion when processing multi-source heterogeneous data and lack the capability for system-level topological causal inference. To address these issues, we propose a multisystem coupling modeling and anomaly traceability method based on a decoupled graph attention network (ST-DBGAE). Independent local spatiotemporal feature alignment modules are constructed to map heterogeneous sensory data into a unified latent space. This eliminates dimensional discrepancies while strictly maintaining the feature independence of underlying hardware subsystems, such as optical and gas circuits. A dynamic graph attention mechanism with sparse priors is subsequently introduced to adaptively capture time-varying coupling weights triggered by implicit interactions (e.g., thermal fluids), bypassing the need for predefined rigid physical connections. Furthermore, a dual-branch two-stage decoupled optimization architecture is designed. By blocking the cross-interference of global backpropagation, this architecture outputs a continuous equipment health index (HI) based on reconstruction errors and employs a topological difference matrix inference mechanism to reversely anchor the root-cause nodes responsible for cross-system cascading degradation. Experimental results based on over 310,000 real operational monitoring records from industrial SLM equipment demonstrate that the proposed model achieves a comprehensive diagnostic Macro-F1 score of 96.5% across eight operating states. The single-class detection rates (ACCs) of specific underlying anomalies are significantly improved. This method not only enables high-precision equipment health warnings but also provides a physically interpretable microscopic fault propagation mapping for predictive maintenance.

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Publication Details

Journal
Sensors
Published
2026-06-18
DOI
https://doi.org/10.3390/s26123889
Primary Topic
Additive Manufacturing Materials and Processes
Type
article
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article

Decoupled Graph Attention Modeling and Anomaly Traceability Method for Multisystem Coupling in SLM Equipment

Weijun Liu, Qi Liu, Hongyou Bian, Fei Xing
Sensors
Additive Manufacturing Materials and Processes
article

Decoupled Graph Attention Modeling and Anomaly Traceability Method for Multisystem Coupling in SLM Equipment

Weijun Liu, Qi Liu, Hongyou Bian, Fei Xing
article en

Abstract

Selective laser melting (SLM) equipment operates as a complex cyber–physical system, wherein strong implicit coupling among internal subsystems presents significant challenges for condition monitoring and fault diagnosis. Existing deep learning methods often suffer from feature submersion when processing multi-source heterogeneous data and lack the capability for system-level topological causal inference. To address these issues, we propose a multisystem coupling modeling and anomaly traceability method based on a decoupled graph attention network (ST-DBGAE). Independent local spatiotemporal feature alignment modules are constructed to map heterogeneous sensory data into a unified latent space. This eliminates dimensional discrepancies while strictly maintaining the feature independence of underlying hardware subsystems, such as optical and gas circuits. A dynamic graph attention mechanism with sparse priors is subsequently introduced to adaptively capture time-varying coupling weights triggered by implicit interactions (e.g., thermal fluids), bypassing the need for predefined rigid physical connections. Furthermore, a dual-branch two-stage decoupled optimization architecture is designed. By blocking the cross-interference of global backpropagation, this architecture outputs a continuous equipment health index (HI) based on reconstruction errors and employs a topological difference matrix inference mechanism to reversely anchor the root-cause nodes responsible for cross-system cascading degradation. Experimental results based on over 310,000 real operational monitoring records from industrial SLM equipment demonstrate that the proposed model achieves a comprehensive diagnostic Macro-F1 score of 96.5% across eight operating states. The single-class detection rates (ACCs) of specific underlying anomalies are significantly improved. This method not only enables high-precision equipment health warnings but also provides a physically interpretable microscopic fault propagation mapping for predictive maintenance.

SensorsVol. 26(12)
Shenyang University of Technology (CN), Advanced Laser Technology (United Kingdom) (GB), Northeastern University (CN)
Openalex Percentile: Top 11%
Additive Manufacturing Materials and Processes
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