Saturated Volume Fracturing Technology for Horizontal Well Groups in Coal Seam Roof and Application in the Huainan Mining Area

The Huainan Mining Area features extensively developed, fragmented-soft and low-permeability coal seams, characterized by low porosity and permeability, complex geological structures, and significant difficulty in coalbed methane (CBM) drainage. Horizontal wells with staged fracturing in the coal seam roof have become a key method for regional gas control. To further enhance the volume fracturing stimulation effect and single-well gas production, this study targets the horizontal well group in the roof of the No. 8 coal seam in the Huainan Mining Area as the research object. A saturated volume fracturing technology for horizontal wells in the coal seam roof, centered on the concept of a high pump rate (18–20 m3/min) and a high proppant volume (>250 m3/stage), is proposed. This study investigates the fracture propagation mechanisms and fracturing parameter optimization of this technology, and conducts engineering application to verify its stimulation effect. Increasing the fracturing pump rate improves the proppant-carrying capacity of the fracturing fluid, successfully enabling high-rate and high-volume proppant placement. Optimization of the perforation parameters—12 holes per m per cluster and a cluster spacing of 15–25 m—utilizes high perforation friction and moderate stress interference to promote balanced initiation and propagation of multiple fractures within a stage. The optimized ‘saturated’ injection mode, with a single-stage fluid volume exceeding 2400 m3, a single-stage proppant volume exceeding 250 m3, and a maximum sand ratio exceeding 20%, combined with a multi-size proppant mixture, enables full propping of both main and branch fractures. Microseismic monitoring shows that the hydraulic fracture extension length increased by approximately 50% compared to conventional wells, significantly enlarging the stimulated reservoir volume (SRV). Saturated fracturing achieved stable gas production of 2000 to 3000 m3/d, with average production ramp-up rates of 21.47–26.40 m3/d (five times higher than the 5.34 m3/d of the conventional well), and the stable plateau period was notably extended from 36 days to over 150 days. The saturated volume fracturing technology proposed in this study provides an important reference for efficient CBM extraction and surface gas control in mining areas with similar geological conditions.