Visual Recognition of Coal–Biomass Blend Ratios on a Conveyor Belt Using YOLO-Series Models with Oriented Bounding Boxes
Real-time perception of coal–biomass blending during conveyor-belt transport remains challenging because of local aggregation, particle overlap, and illumination variation. In this study, a laboratory-scale conveyor-belt image dataset covering different coal mass fractions, illumination conditions, and particle sizes was constructed. Whole-image classification, cropped-ROI classification, direct regression, horizontal bounding box (HBB)-based detection, oriented bounding box (OBB)-based detection, and RT-DETR-L detection baselines were compared using YOLO-series and auxiliary models. Coal mass fraction was estimated using a frequency-weighted statistical strategy that converts frame-level predictions into continuous estimates. YOLOv8-cls achieved an average RMSE of 13.98 percentage points (pp), indicating the influence of background interference in whole-image classification. Among HBB models, YOLOv8m achieved the lowest mean RMSE of 6.10 pp but required higher computational cost. Compared with YOLOv8n, YOLOv8n-OBB reduced the average RMSE from 9.02 to 6.90 pp by providing a more compact material-region representation and reducing background redundancy. These results show that OBB representation improves the stability of lightweight models. The proposed method provides a feasible vision-based soft-sensing approach for online trend monitoring of coal–biomass blending under lightweight deployment.
Authors
- Zhimin Lü (ORCID: https://orcid.org/0000-0003-3667-0682)
- C Z Zhang
- Xiaolong Wu (ORCID: https://orcid.org/0000-0002-9971-6273)
- H Yang
- Zhilong Ruan
- Yisheng Mao
- Haibing Pu
- Xu Huang
- Weihui Liao
Institutions
- China General Nuclear Power Corporation (China) (CN)
- Thermal Power Research Institute (CN)
- Guangdong Hydropower Planning & Design Institute (CN)
- State Key Laboratory of Clean Energy Utilization
- Zhejiang University (CN)
- South China University of Technology (CN)
Publication Details
- Journal
- Processes
- Published
- 2026-06-18
- DOI
- https://doi.org/10.3390/pr14121979
- Primary Topic
- Mineral Processing and Grinding
- Type
- article
- Field-Weighted Citation Impact
- 0.00