A Critical Review of Risk Assessment and Control Strategies for Ammonia Storage and Handling in Maritime Decarbonisation

Ammonia is a promising zero-carbon energy carrier for maritime decarbonisation, but its deployment is limited by safety risks that are not adequately addressed by conventional marine fuel safety frameworks. This study critically reviews safety assessment, risk management and control strategies for ammonia storage and handling in maritime applications using a PRISMA-informed literature synthesis. Evidence is analysed across hazard characterisation, storage configurations, transfer operations, risk assessment methods, mitigation barriers and regulatory frameworks. The review shows that ammonia safety is governed by coupled release–exposure–barrier interactions shaped by storage condition, tank configuration, pressure–temperature behaviour, material compatibility, transfer mode, ventilation, ship geometry and human intervention. Existing methods, including HAZID, HAZOP, risk matrices and QRA, support hazard screening and prioritisation, but remain limited in representing flashing two-phase releases, dense gas dispersion, confined-space accumulation, exposure duration, ventilation effectiveness and safeguard timing under maritime conditions. CFD, FTA, Bayesian approaches and Monte Carlo analysis offer higher analytical resolution, but their reliability is constrained by limited validation data, uncertain leak-frequency inputs and simplified assumptions for human exposure and emergency response. Effective risk control therefore requires a toxicity-centred barrier strategy linking containment integrity, ammonia-compatible materials, gas and process monitoring, emergency shutdown, ventilation, water-based mitigation, PPE, competency-based training and emergency planning. Current regulatory and classification guidance provides an essential foundation but remains fragmented and insufficiently aligned with ammonia-specific requirements for exposure modelling, safety-zone definition and approval pathways. This review contributes a maritime-specific synthesis of ammonia storage and handling safety by connecting hazard behaviour, storage design, transfer operations, risk assessment limitations, control-barrier logic and regulatory approval needs. The findings highlight the need for validated source-term models, full-scale release and dispersion data, exposure-based safety criteria and harmonised regulatory pathways to support the safe and scalable use of ammonia in maritime decarbonisation.