Transition metal extraction from spent Li‐ion batteries using deep eutectic solvents: Mechanistic and molecular insights

Abstract This study systematically elucidates the microscopic mechanism underlying the selective extraction of transition metal ions from spent lithium‐ion batteries (LIBs) leachates using a decanoic acid‐lidocaine (DecA:Lid) deep eutectic solvent (DES) with ligand tributyl phosphate (TBP). Given the close similarity in physicochemical properties among transition metal ions including Co 2+ , Ni 2+ , and Mn 2+ , Co 2+ was selected as a representative for detailed investigation. Theoretical calculations indicated that the dominant electrostatic interaction between Co 2+ and deprotonated DecA is mainly enhanced by orbital interaction with the PO group of TBP, a mode inaccessible to closed‐shell Li + . During Co 2+ extraction, Lid migration is directed to the aqueous‐rich region, while a hydrophobic domain is formed around Co 2+ in the aqueous‐deficient region via assembly of DecA and TBP. Through synergistic coordination, Co 2+ is encapsulated, enhancing its organic‐phase retention. This work provides theoretical foundations for novel DES design to enable efficient LIBs recovery.

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Publication Details

Journal
AIChE Journal
Published
2026-06-19
DOI
https://doi.org/10.1002/aic.70523
Primary Topic
Extraction and Separation Processes
Type
article
Field-Weighted Citation Impact
0.00

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article

Transition metal extraction from spent Li‐ion batteries using deep eutectic solvents: Mechanistic and molecular insights

Gangqiang Yu, Christoph Held, Salal Hasan Khudaida, Gabriele Sadowski et al.
AIChE Journal
Extraction and Separation Processes
article

Transition metal extraction from spent Li‐ion batteries using deep eutectic solvents: Mechanistic and molecular insights

Gangqiang Yu, Christoph Held, Salal Hasan Khudaida, Gabriele Sadowski, Biaohua Chen, Paul Figiel, T Liu, Xi Zhang, Shubo Shan
article en

Abstract

Abstract This study systematically elucidates the microscopic mechanism underlying the selective extraction of transition metal ions from spent lithium‐ion batteries (LIBs) leachates using a decanoic acid‐lidocaine (DecA:Lid) deep eutectic solvent (DES) with ligand tributyl phosphate (TBP). Given the close similarity in physicochemical properties among transition metal ions including Co 2+ , Ni 2+ , and Mn 2+ , Co 2+ was selected as a representative for detailed investigation. Theoretical calculations indicated that the dominant electrostatic interaction between Co 2+ and deprotonated DecA is mainly enhanced by orbital interaction with the PO group of TBP, a mode inaccessible to closed‐shell Li + . During Co 2+ extraction, Lid migration is directed to the aqueous‐rich region, while a hydrophobic domain is formed around Co 2+ in the aqueous‐deficient region via assembly of DecA and TBP. Through synergistic coordination, Co 2+ is encapsulated, enhancing its organic‐phase retention. This work provides theoretical foundations for novel DES design to enable efficient LIBs recovery.

AIChE Journal
National Taipei University of Technology (TW), Beijing Institute of Petrochemical Technology (CN), TU Dortmund University (DE), Beijing University of Technology (CN)
Alexander von Humboldt-Stiftung, National Natural Science Foundation of China, Beijing Nova Program
Openalex Percentile: Top 12%
Extraction and Separation Processes
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