Accelerated-Aging Screening Data for Polymer Liners in Oil and Gas Flexible Composite Pipes: A Communication

This Communication reports limited engineering screening data on polymer liner candidates for flexible composite pipes used in oil and gas service. Three exposure conditions were considered: hydrothermal aging in superheated water, thermal-oxidative aging in dry air, and hydrocarbon-medium exposure. Superheated-water immersion for up to 1000 h, dry-air aging for 168 h, and 7-day hydrocarbon exposure were used to describe changes in tensile properties, Shore hardness, mass, and thickness. Complete replicate records were available only for the thermal-oxidative aging dataset; therefore, most hydrothermal and hydrocarbon-medium results are reported as descriptive summary data. In the recorded data, EPDM formulation CL-2-1 retained approximately 89% of its tensile strength after 1000 h in superheated water. Sample L showed a smaller mean tensile-strength decrease than Sample Z after 168 h at 150 °C in dry air. In the hydrocarbon-medium summary data, XL95A/05B-S1 showed lower mass increase and smaller tensile-strength and yield-stress decreases than PERT XRT70H across the tested temperature range. The Communication provides case-specific screening evidence and identifies the need for replicated testing, statistical analysis, longer aging series, and structural characterization before general material-selection or durability conclusions are made.