RUL Prediction of Rotating Machinery: A Multi-Channel Information Fusion Forecasting Framework and GMM Evolution-Based Health Indicator Construction

To address the challenges of complex multi-channel signal coupling and insufficient long-term temporal dependency characterization in remaining useful life (RUL) prediction of rotating machinery, this paper proposes a multivariate time series forecasting framework integrating multi-channel information fusion and a self-attention gated augmentation unit (SGAU). First, a multilayer perceptron (MLP) explicitly models nonlinear coupling among channels; SGAU replaces the conventional feed-forward network in the Transformer encoder, using multi-head self-attention outputs as gating signals to adaptively regulate feature transformation. Second, multi-channel signals are predicted via this framework; high-dimensional feature vectors are extracted to construct multi-channel Gaussian mixture models (GMMs). Third, Jensen–Shannon divergence (JSD) quantifies deviations between the target and initial data clusters; centroid distance evolutionary trajectory is fused with JSD to construct the health indicator (HI). Continuous HI predictions yield the RUL prediction curve. Experiments on a self-designed wind turbine gearbox platform and the XJTU-SY bearing dataset demonstrate that the proposed framework outperforms baseline methods on Mean Square (MS), Root Mean Square (RMS), and Energy metrics, with average error reductions of 6.6% and 12.1% in the horizontal and vertical directions on the gearbox dataset and 20.9% and 32.3% on the bearing dataset, confirming its effectiveness and generalization capability.

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Publication Details

Journal
Applied Sciences
Published
2026-06-17
DOI
https://doi.org/10.3390/app16126151
Primary Topic
Machine Fault Diagnosis Techniques
Type
article
Field-Weighted Citation Impact
0.00

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article

RUL Prediction of Rotating Machinery: A Multi-Channel Information Fusion Forecasting Framework and GMM Evolution-Based Health Indicator Construction

Xiaochen Zhang, Xiaoman Zhang, Qinqing Fan
Applied Sciences
Machine Fault Diagnosis Techniques
article

RUL Prediction of Rotating Machinery: A Multi-Channel Information Fusion Forecasting Framework and GMM Evolution-Based Health Indicator Construction

Xiaochen Zhang, Xiaoman Zhang, Qinqing Fan
article en

Abstract

To address the challenges of complex multi-channel signal coupling and insufficient long-term temporal dependency characterization in remaining useful life (RUL) prediction of rotating machinery, this paper proposes a multivariate time series forecasting framework integrating multi-channel information fusion and a self-attention gated augmentation unit (SGAU). First, a multilayer perceptron (MLP) explicitly models nonlinear coupling among channels; SGAU replaces the conventional feed-forward network in the Transformer encoder, using multi-head self-attention outputs as gating signals to adaptively regulate feature transformation. Second, multi-channel signals are predicted via this framework; high-dimensional feature vectors are extracted to construct multi-channel Gaussian mixture models (GMMs). Third, Jensen–Shannon divergence (JSD) quantifies deviations between the target and initial data clusters; centroid distance evolutionary trajectory is fused with JSD to construct the health indicator (HI). Continuous HI predictions yield the RUL prediction curve. Experiments on a self-designed wind turbine gearbox platform and the XJTU-SY bearing dataset demonstrate that the proposed framework outperforms baseline methods on Mean Square (MS), Root Mean Square (RMS), and Energy metrics, with average error reductions of 6.6% and 12.1% in the horizontal and vertical directions on the gearbox dataset and 20.9% and 32.3% on the bearing dataset, confirming its effectiveness and generalization capability.

Applied SciencesVol. 16(12)
Fujian Normal University (CN)
National Natural Science Foundation of China
Affordable and clean energy
Openalex Percentile: Top 7%
Machine Fault Diagnosis Techniques
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