Friction Properties and Surface Failure Mechanisms of Micro-Textured 7075 Aluminum Alloy Processed by Nanosecond Laser

In order to improve the poor wear resistance and adhesive wear of 7075 aluminum alloy under dry friction conditions, a nanosecond pulse laser was used to prepare surface micro-textures with different shapes, surface densities, and feature sizes. Subsequently, their friction and wear behavior, as well as the corresponding failure mechanisms, were systematically investigated. Circular, square, and hexagonal micro-pit textures were selected as the research objects. Combined with surface morphology characterization, ball-on-disk dry wear tests, reciprocating friction tests, and contact stress and wear model analyses, the effects of texture parameters on tribological performance were systematically revealed. The results indicate that laser microtexturing can reduce the coefficient of friction on the surface of 7075 aluminum alloy to a certain extent and improve its wear resistance, with the friction-reducing effect closely related to the texture shape, areal density, and feature size. Among these, hexagonal texturing exhibited the best friction-reducing effect, while circular texturing demonstrated superior formation quality and friction stability. Compared to other specimens, the T8 group with a 7.5% areal density and a feature size of 100 µm exhibited the lowest average coefficient of friction. During the friction process, the microstructures gradually fail due to plastic flow filling, wear debris accumulation, and edge collapse. The research findings provide a reference for the optimized design and engineering applications of surface microstructures on aluminum alloys.