Fault Diagnosis Method for Rotating Machinery Based on Threshold-Free Recurrence Distance Visualization Convolutional Neural Network

Recursive Plots (RPs) can fully utilize the information of signals on a time scale, but their application involves the issue of manual threshold selection, and different thresholds have a significant impact on the analysis results of recursive plots, which in turn affects the accuracy of subsequent fault diagnosis models. Some scholars have proposed the no-threshold recursive plot method to address the above issues, but this method is not comprehensive enough and has limitations. On the basis of RPs, this article proposes a Threshold-Free Recurrence Distance (TFRD), which is combined with a Convolutional Neural Network (CNN) to form a TFRD-CNN rotating machinery fault diagnosis model. The accuracy of the method is tested using bearing vibration data from Western Reserve University, and the effectiveness of the model is verified using a planetary gearbox gear fault dataset. At the same time, the TFRD-CNN method is compared with a Markov Transition Field (MTF), Gramian Angular Fields (GAF), and RP and URP combined with CNN methods. The results show that the TFRD-CNN method has significant advantages.

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Journal
Sensors
Published
2026-06-16
DOI
https://doi.org/10.3390/s26123815
Primary Topic
Machine Fault Diagnosis Techniques
Type
article
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article

Fault Diagnosis Method for Rotating Machinery Based on Threshold-Free Recurrence Distance Visualization Convolutional Neural Network

Fang Liu, Hu Hao, Fuzhou Feng, Ziyu Liu et al.
Sensors
Machine Fault Diagnosis Techniques
article

Fault Diagnosis Method for Rotating Machinery Based on Threshold-Free Recurrence Distance Visualization Convolutional Neural Network

Fang Liu, Hu Hao, Fuzhou Feng, Ziyu Liu, Chao Song
article en

Abstract

Recursive Plots (RPs) can fully utilize the information of signals on a time scale, but their application involves the issue of manual threshold selection, and different thresholds have a significant impact on the analysis results of recursive plots, which in turn affects the accuracy of subsequent fault diagnosis models. Some scholars have proposed the no-threshold recursive plot method to address the above issues, but this method is not comprehensive enough and has limitations. On the basis of RPs, this article proposes a Threshold-Free Recurrence Distance (TFRD), which is combined with a Convolutional Neural Network (CNN) to form a TFRD-CNN rotating machinery fault diagnosis model. The accuracy of the method is tested using bearing vibration data from Western Reserve University, and the effectiveness of the model is verified using a planetary gearbox gear fault dataset. At the same time, the TFRD-CNN method is compared with a Markov Transition Field (MTF), Gramian Angular Fields (GAF), and RP and URP combined with CNN methods. The results show that the TFRD-CNN method has significant advantages.

SensorsVol. 26(12)
Beijing Electronic Science and Technology Institute (CN), Beijing General Research Institute of Mining and Metallurgy (CN)
Openalex Percentile: Top 7%
Machine Fault Diagnosis Techniques
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