Exceptional CO <sub>2</sub> Hydrogenation to Gasoline Enabled by GaZrO <sub>x</sub> /Ga‐ZSM‐5 Tandem Catalyst

ABSTRACT CO 2 hydrogenation to gasoline offers a promising route for addressing energy challenges and enabling the effective utilization of carbon resources. However, the efficient conversion of CO 2 to gasoline remains a significant challenge due to insufficient hydrogen activation capacity on existing metal oxide/zeolite tandem catalysts, as well as low selectivity of gasoline among the reaction products. In this work, we develop a tandem catalytic system comprising GaZrO x and Ga‐substituted ZSM‐5 (Ga‐ZSM‐5) that achieves high CO 2 conversion and high gasoline yield in CO 2 hydrogenation. The optimized tandem catalyst, GZO‐700/Ga‐Z5(50), achieves a CO 2 conversion of 17.2% with a C 5+ selectivity of 83.2% at 320°C and 3 MPa, while maintaining low selectivities for CH 4 (&lt; 1%) and CO (11.7%). The catalyst shows no significant deactivation over 400 h of continuous operation. By tuning the calcination temperature, the GaZrO x component is optimized to exhibit appropriate Ga‐H coverage and O‐vacancy concentration, which synergistically promotes H 2 dissociation, H 2 migration, and CO 2 activation, leading to enhanced CO 2 conversion and gasoline production. Furthermore, the incorporation of Ga into the ZSM‐5 framework in place of Al effectively reduces the acid strength and Brønsted/Lewis acid ratio while increasing the acid density, thereby significantly boosting the formation of C 5+ hydrocarbons. The decrease in the acid strength of the catalyst also suppresses carbon deposition and, thus results in more than a twofold increase in the catalyst lifetime.

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Publication Details

Journal
Advanced Science
Published
2026-06-16
DOI
https://doi.org/10.1002/advs.76074
Primary Topic
Catalysts for Methane Reforming
Type
article
Field-Weighted Citation Impact
0.00

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article

Exceptional CO 2 Hydrogenation to Gasoline Enabled by GaZrO x /Ga‐ZSM‐5 Tandem Catalyst

Yuanhao Sun, Weiwei Li, Hong Yang, Bingyu Liu et al.
Advanced Science
Catalysts for Methane Reforming
article

Exceptional CO 2 Hydrogenation to Gasoline Enabled by GaZrO x /Ga‐ZSM‐5 Tandem Catalyst

Yuanhao Sun, Weiwei Li, Hong Yang, Bingyu Liu, Xinwen Guo, Yaoyang Ni
article en

Abstract

ABSTRACT CO 2 hydrogenation to gasoline offers a promising route for addressing energy challenges and enabling the effective utilization of carbon resources. However, the efficient conversion of CO 2 to gasoline remains a significant challenge due to insufficient hydrogen activation capacity on existing metal oxide/zeolite tandem catalysts, as well as low selectivity of gasoline among the reaction products. In this work, we develop a tandem catalytic system comprising GaZrO x and Ga‐substituted ZSM‐5 (Ga‐ZSM‐5) that achieves high CO 2 conversion and high gasoline yield in CO 2 hydrogenation. The optimized tandem catalyst, GZO‐700/Ga‐Z5(50), achieves a CO 2 conversion of 17.2% with a C 5+ selectivity of 83.2% at 320°C and 3 MPa, while maintaining low selectivities for CH 4 (&lt; 1%) and CO (11.7%). The catalyst shows no significant deactivation over 400 h of continuous operation. By tuning the calcination temperature, the GaZrO x component is optimized to exhibit appropriate Ga‐H coverage and O‐vacancy concentration, which synergistically promotes H 2 dissociation, H 2 migration, and CO 2 activation, leading to enhanced CO 2 conversion and gasoline production. Furthermore, the incorporation of Ga into the ZSM‐5 framework in place of Al effectively reduces the acid strength and Brønsted/Lewis acid ratio while increasing the acid density, thereby significantly boosting the formation of C 5+ hydrocarbons. The decrease in the acid strength of the catalyst also suppresses carbon deposition and, thus results in more than a twofold increase in the catalyst lifetime.

Advanced Science
The University of Western Australia (AU), Dalian University of Technology (CN), Dalian University (CN)
National Natural Science Foundation of China, Natural Science Foundation of Liaoning Province, National Key Research and Development Program of China, Fundamental Research Funds for the Central Universities
Openalex Percentile: Top 19%
Catalysts for Methane Reforming
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