Correlation Between T1 Precipitation and Strength–Corrosion Performance in 2060 Al–Li Alloy

This study aims to identify the optimal aging regime that balances strength and intergranular corrosion (IGC) resistance in a 2060 Al–Li alloy under T8 temper. The evolution of microstructure, mechanical properties, and IGC behavior was systematically investigated across various aging conditions. The most relevant results show that the optimal regime for the 3% pre-stretched alloy is 150 °C for 32–48 h. At the peak-aged state (150 °C/48 h), the alloy achieves a yield strength (YS) of 521 MPa and ultimate tensile strength (UTS) of 541 MPa in the longitudinal (L) direction, and 486 MPa and 548 MPa in the long-transverse (LT) direction, with elongations of 11.1% and 12.2%, respectively. Under this condition, the corrosion mode shifts from IGC to pitting, with a maximum pitting depth of 98.6 μm. Microstructural analyses confirm that the T1 (Al2CuLi) phase is the primary strengthening precipitate. Critically, as aging temperature and time increase, T1 plates extensively nucleate and grow within grain interiors, while their distribution at grain boundaries (GBs) becomes discontinuous. This discontinuous GB precipitate morphology interrupts continuous anodic dissolution channels, thereby significantly enhancing localized corrosion resistance. Notably, these findings can offer practical guidance for industrial heat treatments of third-generation Al–Li alloys, particularly for safety-critical aerospace components where both strength and corrosion resistance are mandatory.