A Review on Catalyst Chemical Recycling Technologies for Production of Light Gaseous Compounds from Polyolefin Waste

Chemical recycling of polyolefins is essential to mitigate plastic waste accumulation and promote circular economy strategies. Among the various chemical recycling pathways, catalytic pyrolysis, tandem catalyst systems, ethenolysis, hydrocracking, and hydrogenolysis have emerged as promising approaches for converting polyolefin waste into valuable hydrocarbons, including gaseous, liquid, and solid products. This review provides a comprehensive survey of recent research on these methodologies, with a particular focus on the production of light gaseous hydrocarbons (C2–C4), bypassing the intermediate pyrolysis oil stage, potentially reducing contamination issues and simplifying downstream processing. In contrast to conventional reviews focused primarily on liquid products, the present work emphasizes strategies for enhancing the selective production of light gaseous hydrocarbons due to their potential application in circular monomer manufacturing. Aspects such as catalyst selection, reaction conditions, and product distribution are analyzed. Additionally, the current Technology Readiness Level (TRL) of the studied processes and their relative advantages, limitations, and perspectives for industrial applications are discussed. The analysis highlights catalytic pyrolysis with zeolites as the most mature and scalable technological alternative for manufacture of light compounds directly from polyolefin waste, while tandem catalyst systems and ethenolysis constitute promising but still emerging alternatives for targeted gas production.

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Publication Details

Journal
Processes
Published
2026-06-09
DOI
https://doi.org/10.3390/pr14121863
Primary Topic
Thermochemical Biomass Conversion Processes
Type
article
Field-Weighted Citation Impact
0.00

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article

A Review on Catalyst Chemical Recycling Technologies for Production of Light Gaseous Compounds from Polyolefin Waste

Larissa L. de A. Carvalho, Márcio Nele, Lucas Leite, Rodrigo Bonfim et al.
Processes
Thermochemical Biomass Conversion Processes
article

A Review on Catalyst Chemical Recycling Technologies for Production of Light Gaseous Compounds from Polyolefin Waste

Larissa L. de A. Carvalho, Márcio Nele, Lucas Leite, Rodrigo Bonfim, Normando Jesus, Gabriela Mattos, Débora Miranda, Rodrigo Luciano, Natasha Sitton, José Carlos Pinto
article en

Abstract

Chemical recycling of polyolefins is essential to mitigate plastic waste accumulation and promote circular economy strategies. Among the various chemical recycling pathways, catalytic pyrolysis, tandem catalyst systems, ethenolysis, hydrocracking, and hydrogenolysis have emerged as promising approaches for converting polyolefin waste into valuable hydrocarbons, including gaseous, liquid, and solid products. This review provides a comprehensive survey of recent research on these methodologies, with a particular focus on the production of light gaseous hydrocarbons (C2–C4), bypassing the intermediate pyrolysis oil stage, potentially reducing contamination issues and simplifying downstream processing. In contrast to conventional reviews focused primarily on liquid products, the present work emphasizes strategies for enhancing the selective production of light gaseous hydrocarbons due to their potential application in circular monomer manufacturing. Aspects such as catalyst selection, reaction conditions, and product distribution are analyzed. Additionally, the current Technology Readiness Level (TRL) of the studied processes and their relative advantages, limitations, and perspectives for industrial applications are discussed. The analysis highlights catalytic pyrolysis with zeolites as the most mature and scalable technological alternative for manufacture of light compounds directly from polyolefin waste, while tandem catalyst systems and ethenolysis constitute promising but still emerging alternatives for targeted gas production.

ProcessesVol. 14(12)
Universidade Federal do Rio de Janeiro (BR), Braskem (Brazil) (BR)
Coordenação de Aperfeiçoamento de Pessoal de Nível Superior, Conselho Nacional de Desenvolvimento Científico e Tecnológico, Fundação Carlos Chagas Filho de Amparo à Pesquisa do Estado do Rio de Janeiro
Industry, innovation and infrastructure
Openalex Percentile: Top 11%
Thermochemical Biomass Conversion Processes
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