Enhancing Bird-Strike Resistance of Aircraft Canopies via Nanoparticles: A Strain-Rate-Dependent Micromechanical (SRDM) and Numerical Approach

Aerospace canopies require both high impact resistance and optical transparency for pilot safety and aerodynamic shielding. While polycarbonate (PC) and poly(methyl methacrylate) (PMMA) are widely utilized, their vulnerability to strain-rate-dependent failure during high-velocity bird strikes necessitates advanced reinforcement strategies. This study presents a multiscale computational framework for nanoparticle-reinforced PC nanocomposites. To circumvent the prohibitive computational costs of atomistic simulations, a novel Strain-Rate Dependent Micromechanics (SRDM) framework is proposed for silica-, alumina-, and zirconia-reinforced PC systems, integrating the Goldberg constitutive model with Halpin–Tsai micromechanics to generate rate-dependent stress–strain responses and calibrate Johnson–Cook (J-C) parameters for impact-scale simulations. Unlike conventional approaches relying on atomistic simulations or empirical fitting, the proposed framework directly links micromechanical nanocomposite modeling with finite element bird-strike simulations. Bird-strike analyses were performed in LS-DYNA on a generic fighter canopy model. The framework further incorporates literature-based optical transparency criteria considering nanoparticle size and refractive-index compatibility. Among the investigated nanofillers, silica-reinforced PC provided the most favorable response. At the most critical impact location, the maximum canopy deformation decreased from 118.6 mm for neat PC to 61.9 mm, corresponding to an approximately 48% reduction. Although the reinforced canopy exhibited a reduction in peak internal energy absorption from approximately 10 kJ to 5 kJ due to its increased stiffness and reduced plastic deformation, it provided improved deformation resistance and structural stability under impact loading. Overall, this work provides a computationally efficient framework for designing bird-strike-resistant transparent nanocomposite canopy structures using nanofiller systems previously reported in the literature to preserve optical transparency.