Turbine Structural Fatigue Damage and Reliability Evaluation Based on Excitation Process Spectral Analysis

ABSTRACT Time‐domain fatigue assessment under stochastic wind loading requires long‐duration stress histories and repeated simulations, resulting in substantial computational cost when reliability evaluation is considered. To improve computational efficiency while maintaining predictive accuracy, this study develops an integrated frequency‐domain framework for fatigue damage and reliability assessment of wind turbine tower structure based on excitation‐process spectral analysis. The novelty of the proposed approach lies in extending the Dirlik‐based spectral fatigue formulation from a standalone damage‐estimation tool to a complete damage–reliability assessment procedure. Specifically, stochastic wind‐speed simulation, finite element stress‐response extraction, Goodman mean‐stress correction, non‐Gaussian correction, broadband fatigue damage estimation, and probabilistic reliability evaluation are systematically coupled within a unified framework. The stress power spectral density of the critical region is derived from the dynamic response, corrected for nonzero mean stress and non‐Gaussian response characteristics, and then used for Dirlik‐based fatigue damage estimation. A wind turbine tower is investigated as an engineering case. The proposed frequency‐domain method differs from the time‐domain benchmark by 6.46%, whereas the Rayleigh‐based method exhibits a deviation of 16.98%. The 20‐year reliability of the critical region is 30.18% under the main Davenport–Weibull case, demonstrating the effectiveness and engineering applicability of the proposed framework.

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Publication Details

Journal
Quality and Reliability Engineering International
Published
2026-05-30
DOI
https://doi.org/10.1002/qre.70275
Primary Topic
Structural Health Monitoring Techniques
Type
article
Field-Weighted Citation Impact
0.00

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Turbine Structural Fatigue Damage and Reliability Evaluation Based on Excitation Process Spectral Analysis

Chong Xu, Chao Zou, Feifan Huang, Zhenhao Zhang
Quality and Reliability Engineering International
Structural Health Monitoring Techniques
article

Turbine Structural Fatigue Damage and Reliability Evaluation Based on Excitation Process Spectral Analysis

Chong Xu, Chao Zou, Feifan Huang, Zhenhao Zhang
article en

Abstract

ABSTRACT Time‐domain fatigue assessment under stochastic wind loading requires long‐duration stress histories and repeated simulations, resulting in substantial computational cost when reliability evaluation is considered. To improve computational efficiency while maintaining predictive accuracy, this study develops an integrated frequency‐domain framework for fatigue damage and reliability assessment of wind turbine tower structure based on excitation‐process spectral analysis. The novelty of the proposed approach lies in extending the Dirlik‐based spectral fatigue formulation from a standalone damage‐estimation tool to a complete damage–reliability assessment procedure. Specifically, stochastic wind‐speed simulation, finite element stress‐response extraction, Goodman mean‐stress correction, non‐Gaussian correction, broadband fatigue damage estimation, and probabilistic reliability evaluation are systematically coupled within a unified framework. The stress power spectral density of the critical region is derived from the dynamic response, corrected for nonzero mean stress and non‐Gaussian response characteristics, and then used for Dirlik‐based fatigue damage estimation. A wind turbine tower is investigated as an engineering case. The proposed frequency‐domain method differs from the time‐domain benchmark by 6.46%, whereas the Rayleigh‐based method exhibits a deviation of 16.98%. The 20‐year reliability of the critical region is 30.18% under the main Davenport–Weibull case, demonstrating the effectiveness and engineering applicability of the proposed framework.

Quality and Reliability Engineering International
Leibniz University Hannover (DE), Changsha University of Science and Technology (CN)
National Natural Science Foundation of China
Affordable and clean energy
Openalex Percentile: Top 8%
Structural Health Monitoring Techniques
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